The T-junction is a novel type of
separator used in the petroleum
and gas industry. It is used to achieve the gas–liquid or liquid–liquid
two-phase separation. To obtain an applicative T-junction separator,
in the present study, the gas–liquid two-phase separation characteristics
in multiple inclined T-junctions were investigated through a series
of numerical simulations and field experiments. Two representative
multiphase modes, namely, the Euler model and the mixture model, were
chosen for this study. Comparisons of the field experiments were made
to obtain a highly accurate simulation model. The mixture model was
chosen to be better suited for this study. It is used to investigate
the gas–liquid two-phase flow and the separation behaviors,
which include the effect of inlet flow velocity, inlet bubble diameter,
and the split ratio of two outlets. The results indicate that the
best flow split ratio exists when the two-phase separation reaches
the best consequence, and the best flow split ratio changes when the
separation demands of gas or liquid are different. Furthermore, the
separation efficiency keeps decreasing as the inlet velocity is increased.
Hence, the inlet mixture velocity should be reduced to improve the
gas–liquid two-phase separation. More specifically, to obtain
a better separation for the same throughput, the size of the T-junction
should be increased. Moreover, the separation efficiency increases
as the inlet bubble diameter increases. Consequently, the results
can be used to design the T-junction as an industrial separator, which
can then be directly used in petroleum and gas production.