The
separator plays a vital role in preventing thermal runaway
in lithium-ion batteries (LIBs). Herein, a PI/hBN (polyimide/hexagonal
boron nitride) separator with excellent thermal stability and enhanced
thermal conductivity is successfully prepared by ion track etching
and doctor blade coating to achieve highly safe LIBs. The PI/hBN separator
displays good electrolyte wettability, high mechanical strength, excellent
thermal stability, and enhanced in-plane thermal conductivity, as
well as good electrochemical performance when applied in LIBs. Specifically,
PI track-etched membranes have been used to prepare separators with
rigid structures and functional groups in polymer chains, thereby
enabling the separators to be stable at temperatures as high as 500
°C. Moreover, hBN-coated nanoplates enhance the in-plane thermal
conductivity of the separator to reduce the local heat accumulation
in the battery while also promoting interfacial compatibility to facilitate
the conduction of lithium ions. Lithium iron phosphate/lithium cells
with the PI/hBN separator deliver better rate capability and superior
capacity retention. The PI/hBN separator is a promising candidate
for achieving highly safe LIBs, and this work paves the way for engineering
roll-to-roll techniques to suppress thermal runaway and improve battery
safety.