With low thresholds and high gain, channel and rib waveguide lasers are of interest both as stand-alone devices and as components in integrated optical circuits. A number of approaches may be taken to fabricate such structures, including direct bonding, ion implantation or diffusion and post-processing of deposited films. However, many of these techniques can be prohibitively slow and costly, particularly for rapid prototyping.Pulsed Laser Deposition (PLD) is a comparatively quick and versatile deposition method that can be used to grow a wide range of materials, including those with complex stoichiometries. One such family of materials are optical garnets, which are of particular interest for laser applications. Many garnets, including Gd 3 Ga 5 O 12 (GGG), have been grown previously via PLD, with high growth rates (microns per hour) and low losses (<0.1 dBcm -1 ) [1]. We present a technique that combines PLD with precision sawing (used previously to machine silica-on-silicon cantilevers [2]) to create multilayer crystalline garnet ribs quickly and easily.A prototype has been fabricated as a proof of concept (see Figure 1). A three-layer structure comprising a Nd:GGG (1 at. %) layer sandwiched between two layers of undoped GGG was deposited onto a single-crystal Y 3 Al 5 O 12 (YAG) substrate. Each layer was ~1 µm in thickness. Pairs of grooves of ~8 µm depth and ~60 µm width were then cut into the film and substrate using a precision dicing saw. The resulting ~20 µm wide, 10 mm long multilayer ribs were subsequently overgrown via PLD with a further undoped GGG cladding layer. X-ray diffraction analysis of the sample shows that the crystal layers have grown in the epitaxial (100) direction and with a peak FWHM similar to that of the substrate, indicating good crystal quality. Fig. 1 (a) Cross-section schematic and (b) scanning electron microscope micrograph of a ~20 µm wide multilayer rib. A three-layer stack of undoped GGG, Nd-doped GGG and undoped GGG were grown on a YAG substrate, which was then machined using a precision saw. A cladding layer of undoped GGG was overgrown after machining, also via PLD.