Alkaline electrolysis cells operating at 250 • C and 40 bar are able to convert electrical energy into hydrogen at very high efficiencies and power densities. In the present work we demonstrate the application of a PTFE hydrophobic network and Ag nanowires as oxygen evolution electrocatalyst in the metal foam based gas diffusion electrodes. A novel cell production method, based on tape casting and hot pressing, was developed which allows to increase the cell size from lab scale (1 cm 2 ) to areas of 25 cm 2 or larger. The thickness of the electrolyte matrix could be adjusted to only 200 μm, achieving a serial resistance and total area specific resistance of only 60 m cm 2 and 150 m cm 2 , respectively, at 200 • C and 20 bar, yielding a record high current density of 3.75 A cm −2 at a cell voltage of 1.75 V. Encouraging long-term stability was obtained over 400 h of continuous electrolysis. This novel cell concept promises more than a 10-fold improvement in power density, compared to conventional alkaline electrolysis cells, and thereby equivalent reduction in stack size and cost. In order to accommodate the rapidly increasing contribution of intermittent renewable energy sources to the energy supply system, efficient and large scale energy storage technologies are needed.
1-3Hydrogen production through electrolysis of water offers a promising technology for large scale grid storage, as well as a sustainable route to H 2 production for the chemical industry.Systems based on alkaline electrolysis cells (AECs) represent a very mature technology that is the current standard for large-scale H 2 production. A number of companies are active in the field and have demonstrated MW-scale alkaline electrolysis systems with stable operation for many years. 4 The alkaline electrolysers that are commercially available today operate at 60-100• C, 1-30 atm, and at a current density of 200-500 mA cm −2 with an efficiency of 50-80%. 4 Broader deployment of AEC systems is hindered by the relatively high cost for hydrogen production. The milestone report published by the National Renewable Energy Laboratory (NREL) 5 suggests that electricity costs comprise 80% of the total selling price of hydrogen from large-scale alkaline electrolysers. This emphasizes the need for improvement in the electrical energy efficiency of such systems. Besides improving cell efficiency, it is beneficial to increase the production rate, and decrease capital cost. Since conventional alkaline electrolysis technology has reached maturation, only small incremental improvements can be expected.To achieve a drastic step forward, we have developed a new generation of AECs that can operate at elevated temperature and pressure, producing pressurized hydrogen at high rate and high electrical efficiency.6-8 The concept relies on the development of corrosion resistant high temperature diaphragms, based on mesoporous ceramic membranes where aqueous KOH is immobilized by capillary forces, 9 in combination with gas diffusion electrodes that overcome mass transport lim...