A novel technically compliant expression system was developed for heterologous protein production in Bacillus subtilis with the aim of increasing product yields at the same time as decreasing production costs. Standard systems involve the positively regulated manP promoter of the mannose operon, which led to relatively high product yields of 5.3% (5.3 g enhanced green fluorescent protein [eGFP] per 100 g cell dry weight [CDW]) but required large quantities of mannose to induce the reactions, thus rendering the system's technical application rather expensive. To improve this situation, mutant B. subtilis strains were used: the ⌬manA (mannose metabolism) strain TQ281 and the ⌬manP (mannose uptake) strain TQ356. The total amount of inducer could be reduced with TQ281, which, however, displayed sensitivity to mannose. An inducer-independent self-induction system was developed with TQ356 to further improve the cost efficiency and product yield of the system, in which glucose prevents induction by carbon catabolite repression. To create optimal self-induction conditions, a glucose-limited process strategy, namely, a fed-batch process, was utilized as follows. The initiation of self-induction at the beginning of the glucose-restricted transition phase between the batch and fed-batch phase of fermentation and its maintenance throughout the glucose-limiting fed-batch phase led to a nearly 3-fold increase of product yield, to 14.6%. The novel B. subtilis self-induction system thus makes a considerable contribution to improving product yield and reducing the costs associated with its technical application.The Gram-positive soil bacterium Bacillus subtilis is an attractive host for the production of various industrial proteins, such as amylases, proteases, and lipases. It is classified as a generally recognized as safe (GRAS) organism due to its lack of pathogenicity and absence of endotoxins. Further advantages of B. subtilis are its direct secretion of proteins into the medium via the Sec and Tat protein secretion machineries (40), capacity for genetic manipulation, easy handling, short processing times, and application in large-scale industrial production of proteins, for example, laundry enzymes and riboflavin (34). Homologous proteins can be produced in the order of several grams per liter, but only a few milligrams per liter of proteins can be produced from heterologous sources (34,35). When it comes to the biotechnological production of heterologous proteins, care must be taken to enable the reliable and inexpensive production of high yields of desired proteins. Priority was given to the development of a novel, technically compliant bacterial gene expression system that would be both cheap and highly reliable. Regulated promoters used in expression vectors can be induced by sugars, isopropyl--D-thiogalactopyranoside (IPTG), temperature shifts, acid shock, or ethanol (27,28,29,35). If such systems are to be technically exploited, ways need to be found to circumvent the high price of inducers required. Autoinducible s...