Traditional technologies such as precipitation and coagulation
have been adopted for fluoride-rich and silica-rich wastewater treatment,
respectively, but waste solid generation and low wastewater processing
efficiency are still the looming concern. Efficient resource recovery
technologies for different wastewater treatments are scarce for environment
and industry sustainability. Herein, a resource capture ultrafiltration–bipolar
membrane electrodialysis (RCUF-BMED) system was designed into a closed-loop
process for simultaneous capture and recovery of fluoride and silica
as sodium silicofluoride (Na2SiF6) from mixed
fluoride-rich and silica-rich wastewaters, as well as achieving zero
liquid discharge. This RCUF-BMED system comprised two key parts: (1)
capture of fluoride and silica from two wastewaters using acid, and
recovery of the Na2SiF6 using base by UF and
(2) UF permeate conversion for acid/base and freshwater generation
by BMED. With the optimized RCUF-BMED system, fluoride and silica
can be selectively captured from wastewater with removal efficiencies
higher than 99%. The Na2SiF6 recovery was around
72% with a high purity of 99.1%. The aging and cyclic experiments
demonstrated the high stability and recyclability of the RCUF-BMED
system. This RCUF-BMED system has successfully achieved the conversion
of toxic fluoride and silica into valuable Na2SiF6 from mixed wastewaters, which shows great application potential
in the industry–resource–environment nexus.