Improved tribological performance of epoxy composites containing core–shell PE wax@SiO₂ nanoparticles

Abstract

The poor tribological performance of epoxy limits its application in the field of lubrication and wear protection, but there is still great potential for improvement. In this paper, polyethylene wax contained by silica core–shell particles was prepared and incorporated into the epoxy resin. The effects of particle content, normal load, and reciprocating linear velocity on the friction and wear properties of epoxy‐based composites were investigated. Due to the lubricating and anti‐wear effect of core–shell particles, the 10 wt.% amount can reduce at most the friction coefficient and wear rate of epoxy by 57% and 94%, respectively. The inflatable and burst core–shell particles, transfer film, and corrosion were observed on the worn surface. A mechanism referring to fracture, the release of lubricating core, and transfer film formed by a mixture of core and shell materials were deduced to explain the enhancement effect of core–shell particles in the epoxy matrix. That also suggests that the polyethylene wax@silica core–shell particles will be a potential lubricating and wear‐resistant additive of epoxy.

Synergistic dispersion and tribo‐film formation of liquid metal @graphene oxide/epoxy coating: Toward improved mechanical and anti‐wear properties

“…1,2 However, the three-dimensional network structure also makes epoxy resin inherently brittle and easy to crack, [3][4][5] which leads to its high friction coefficient and poor anti-wear property. [6][7][8] These reasons limit its further application in the field of sliding wear such as moving parts, valve bodies, so it is of great significance to improve the tribological properties of the epoxy resins.…”

“…As a highly crosslinked thermosetting plastic, epoxy resin has high strength and modulus, low shrinkage, excellent heat resistance, chemical and corrosion resistance, which is widely used as the matrix of the coatings, adhesive materials, and so on 1,2 . However, the three‐dimensional network structure also makes epoxy resin inherently brittle and easy to crack, 3–5 which leads to its high friction coefficient and poor anti‐wear property 6–8 . These reasons limit its further application in the field of sliding wear such as moving parts, valve bodies, so it is of great significance to improve the tribological properties of the epoxy resins.…”