can be independently adjusted. Shown in Figure 3e is one example of using a size-reduced nanopillar for nanoimprinting. In this case, the size of nanopillars was reduced using a chromium etchant. The lateral dimension of the imprinted holes was less than 30 nm. Other approaches to size reduction are currently under investigation in our group.In summary, we have developed a low-cost, high-throughput fabrication process for producing large-area, well-ordered periodic nanopillars for nanoimprinting with feature size less than 50 nm that would allow the nanoimprinting technique to be easily accessed without the need for e-beam lithography. When these stamps are used in nanoimprint lithography, large-area periodic nanostructures with lateral dimensions less than 30 nm can be obtained. The size and separation of the fabricated periodic nanostructures can be independently adjusted by selecting different diameters of polystyrene beads in the nanosphere lithography step and by trimming the nanopillars using various size reduction techniques, respectively. The shape of the nanostructures can also be modified by using different combinations of metal masks and etching recipes.
ExperimentalNanopillars: To fabricate silicon nanopillars, 1 1 cm 2 substrates cut from ndoped silicon (100) wafers (Gredmann) were used. These silicon substrates were cleaned by immersion in piranha solution (3:1 concentrated H 2 SO 4 / 30 % H 2 O 2 ) and sonication for 30 min. After sonication the substrates were rinsed repeatedly with ultrapure water (18.2 MX, Millipore Simplicity), acetone, and methanol and used immediately. To produce metal masks for the nanopillar array, nanosphere lithography was employed. Details of the nanosphere lithography procedure can be found in the literature [21,22]. In short, monodispersed polystyrene beads of various diameter purchased from Bangs Laboratories, Inc. (Fishers, IN) were diluted in a solution of surfactant Triton X-100 (Aldrich) and methanol (1:400 by volume). This solution was then spin-cast onto substrates to form hexagonally closed-packed 2D colloidal crystals. Depending on the experimental requirements (single or double layer), the speed of spin-coater was varied between 800 and 3600 rpm (~1500 rpm for a double layer), and the dilution ratio of the polystyrene solution was also changed. It was found that the formation of self-assembled 2D colloidal crystals strongly depended on the speed of spin-coater. These 2D colloidal crystals were then used as the deposition templates. A 50 nm thick Cr film was deposited over the polystyrene masks at a rate of 15 nm min ±1 in an ULVAC vapor deposition system at a pressure of 1 10 ±3 Pa. After Cr deposition, the polystyrene beads were removed by sonicating the substrates in CH 2 Cl 2 solution for 3±5 min. To fabricate silicon nanopillar arrays, substrates with metallic masks were placed in a reactive ion etcher (Oxford Plasmalab 80 Plus, 80 W) with a gas mixture of CHF 3 (20 sccm) and O 2 (2 sccm) at a total pressure of 25 mtorr. The nanopillars used for nanoimpri...