Carbon fibers were surface modified
using mixed grafting solutions
of methyl methacrylate and glycidyl (epoxy) methacrylate in ratios
of 0:100; 25:75; 50:50; 75:25; and 100:0, respectively. When evaluated
in an epoxy resin, all modified fibers showed significant improvement
in fiber-to-matrix adhesion. Notably, the surface-grafted polymer
with blends of methyl methacrylate:glycidyl methacrylate of 0:100
and 25:75, respectively, showed a >200% improvement in adhesion
relative
to control fibers. When evaluated in PMMA, again significant adhesion
improvements were observed, though fibers grafted with ≥25%
methyl methacrylate were statistically indistinguishable. This shows
that by correctly tuning the surface chemistry an optimal covalent
sizing can be developed for thermoplastic and thermoset resins. As
an additional benefit, a significant improvement in the treated fiber’s
tensile strength and modulus was also observed.