Improving the Performance of the Pump Station in Pipe Line Transportation System Using PLC Controller and Remote Monitoring

Abstract

In industries, analysis and control of pressure and flow rate control is very difficult, this leads to factory closings and heavy maintenance through PLC and SCADA implementation. Automatic control plays an important role in the continuous operation of the system. In this project, the actual pump performance is tested in terms of pressure, efficiency, and flow rate of the pump for the operating system using a pipeline by crossing pressure in the pipeline with a length of 2 m by connecting pressure sensing equipment. The global control unit SIMATIC S7-1214 as the main decision-making unit that uses this data to make the required decisions. Thus the operation and stopping of the pump as it asks the details related to all other correct information to SCADA to monitor and control the parameters in the pipeline system of the oil pumping station. Then it performs continuous supervision of oil pump station pipeline in order to allow solving any problem and thereby regulating the control system in the structure consists of three layers. These include the first layer of field devices second remote terminal units, and third domain controllers. The signals are sent from the devices via the transmitters to the dedicated PLC boards in the second layer. The central level of SCADA contains a high-speed computer to supervise or operate the station remotely in order to display information through the LABVIEW screens that was showed the final results of pressure and flow rate by operating the system with a voltage rated by Plus With Modulation at a value of 2.73 V for both light and heavy crude oil. It was showed that the pressure value is 0.22bar and the value of the flow rate is 0.25 L/M for heavy oil. While the light is 0.23bar for pressure and the flow rate is 0.652L/M. In addition, to conducting several experiments that show that an increase in the value of the voltage obtained using heavy oil by a value of 3.77 V the pressure value becomes 0.35 bar the flow rate is at 4.78L/M, while light oil has shown the results are that the rated voltage value is 3.77 V, the pressure value is 0.33bar, and the flow rate value through the tube becomes 5.17 L/M. Thus, the greatest value of the voltage 3.77 V, The result when the flow rate through the pipeline increases rapidly, and the pressure decreases, the pipeline passes through the pipeline faster

Optimization Technology of Frequency Conversion Constant Pressure Control System of Mine Emulsion Pump Station in Electrical Engineering and Automation Specialty

“…Due to the short R&D period in China and the strict confidentiality of design and control technology by foreign companies, the emulsion pump station developed in China lags far behind foreign countries in terms of promotion and application. e engineering and construction sector also tends to use imported goods but cannot get permission to use high-end features [12]. According to the public reports, when foreign scholars conduct scientific research, they generally use emulsion pump stations with higher automation level or directly put forward suggestions for improvement or upgrading of the problems exposed in the construction of emulsion pump stations [13].…”

Tri-adsorption cooling system driven by waste heat from automobile with Programmable Logic Controller (PLC): A waste-to-energy experimental setup

“…represented by relay contact, and outputs (to solenoids, motor starters, lamps, power meters and so forth) represented by relay coils. [9,10]. These multi-functions enable the PLCs to perform complex motion and process control applications, and with greater speed as tested by Hussein et al [10].…”

“…[9,10]. These multi-functions enable the PLCs to perform complex motion and process control applications, and with greater speed as tested by Hussein et al [10]. It was reported that the ow rate of light oil through the pipeline increases rapidly from 0.65 L/min up to 5.17 L/min.…”

Research on a Pressure Control Method for a Liquid Supply System Based on Online Updating of a Radial Basis Function Neural Network

“…The control technology mainly includes the traditional signal feedback control form such as pressure and the form of neural network fitting and predictive control. Among them, Hashim [8] used PLC control and remote monitoring to improve the performance of the pump station of the pipeline transmission system. Studzonski [9] introduced the algorithm for controlling the water supply pump by pipeline load and node pressure, which can ensure the required pressure while reducing energy consumption.…”