Utilizing the molecular
beam epitaxy technique, a nanoscale thin-film
magnet of c-axis-oriented Sm2Co17 and SmCo5 phases is stabilized. While typically in the
prototype Sm(Co, Fe, Cu, Zr)7.5–8 pinning-type magnets,
an ordered nanocomposite is formed by complex thermal treatments,
here, a one-step approach to induce controlled phase separation in
a binary Sm–Co system is shown. A detailed analysis of the
extended X-ray absorption fine structure confirmed the coexistence
of Sm2Co17 and SmCo5 phases with
65% Sm2Co17 and 35% SmCo5. The SmCo5 phase is stabilized directly on an Al2O3 substrate up to a thickness of 4 nm followed by a matrix of Sm2Co17 intermixed with SmCo5. This structural
transition takes place through coherent atomic layers, as revealed
by scanning transmission electron microscopy. Highly crystalline growth
of well-aligned Sm2Co17 and SmCo5 phases with coherent interfaces result in strong exchange interaction,
leading to enhanced magnetization and magnetic coupling. The arrangement
of Sm2Co17 and SmCo5 phases at the
nanoscale is reflected in the observed magnetocrystalline anisotropy
and coercivity. As next-generation permanent magnets require designing
of materials at an atomic level, this work enhances our understanding
of self-assembling and functioning of nanophased magnets and contributes
to establishing new concepts to engineer the microstructure for beyond
state-of-the-art magnets.