Nanoparticles of Pr0.6-xBixSr0.4MnO3 (x = 0.10 and 0.25) have been prepared using the swift and cost-effective top-down approach in a high-energy planetary ball mill without any chemical processing and environmental impacts resulting due to pollutants arising from nanoparticle synthesis. The work investigates the role of particle size reduction on the structural and magnetic properties. An increase in milling time from 0 to 240 min results in the drastic reduction of particle size which drops significantly in the initial phase of ball milling i.e., 0–60 min while the microstrain and dislocation densities show nearly monotonic increase. Interestingly the magnetism and size reduction demonstrate a clear one to one correspondence. In both compositions, the paramagnetic (PM) to ferromagnetic (FM) transition, TC decreases and the magnetic transitions broaden both as function Bi and size reduction. The Curie–Weiss analysis of the inverse magnetic susceptibility ($${\chi }^{-1}$$
χ
-
1
) shows a deviation from linearity indicating the presence of the short-range FM interactions above TC which has been understood as Griffith’s phase like singularity. The size reduction can effectively reduce TC, enabling a significant control over tuning of transition temperature and net magnetization. The field dependent magnetization for x = 0.10 demonstrate dominant FM state whereas for x = 0.25, metamagnetic magnetization highlights competitive coexistence of FM and antiferromagnetic (AFM) interactions in the system. With ball milling, the net magnetization decreases, and the metamagnetic behaviour is suppressed. The M–H loops of ball milled nanoparticles are highly unsaturated indicating the enhanced surface disorder in the nanoparticles which can be understood using the core–shell structure.
