Carbon
materials-supported Ru catalysts are some of the most efficient
catalysts for ammonia synthesis. Usually they are prepared by impregnation
for the dispersion of the Ru metal. In the present study, we report
that a strong interaction of ruthenium species (with triruthenium
dodecacarbonyl as the precursor) with a graphite structure enables
the self-dispersion of Ru under solvent-free conditions. Via simple
mixing and heat treatment, sub-nano Ru particles over high surface
area graphite (HSAG) are obtained with uniform distribution. The ammonia
yields or ammonia synthesis rate is almost 50% higher than the catalysts
prepared via impregnation whether the support is activated carbon
or HSAG. During catalyst preparation, Ru3(CO)12 is adsorbed on the surface of HSAG via CO groups in Ru3(CO)12 and surface oxygen groups on HSAG. Subsequently,
Ru3(CO)12 undergoes decarbonylation reaction
at very low temperatures. Then, CO has a dismutation reaction over
the Ru surface leading to the formation of RuO2 at temperatures
between 180 and 190 °C. During heat treatment, RuO2 was partially reduced by carbon at elevated temperatures, and the
resulting Ru has strong interaction with HSAG, which further leads
to the dispersion and stabilization of Ru nanoparticles.