AlSi9Cu3(Fe) vacuum-assisted high pressure die cast (VPDC) specimens
were investigated by experimental fatigue test and fracture mechanics
approach. The aims of the investigations were (i) to evaluate the
fracture resistance and (ii) to indirectly determine the threshold
stress intensity value (ΔKth) of casting alloy in uniaxial tension. The
specimens were sorted into two groups: specimens with different size
(0.01-0.40 mm2) natural defects, and specimens an additional artificial
blind hole. The fatigue strength region was tested at R=-1 stress ratio
to 107 number of cycles to fracture. The fracture mechanics approach was
applied to study the behavior of the small cracks by Kitagawa diagram,
the defect size was taken into account by the Murakami’s (√area)
parameter. The fatigue strength values were 104.7 MPa for smooth
specimen, 92.7 MPa for specimen with D0.3 artificial hole, and 87.2 MPa
for specimen with D0.6 artificial hole at the prescribed cycles,
respectively.