Effects of thin film Pd deposition on the Hydrogen permeability of Pd 60 Cu 40 wt% alloy membranes, Journal of Membrane Science, http://dx.
AbstractPd 60 Cu 40 wt% (Pd 47.3 Cu 52.7 at%) membranes were surface modified by depositing Pd thin films of three different thicknesses (~100, 800 and 1,400 nm) on to one side of a range of as-received Pd 60 Cu 40 wt% cold-rolled foils via magnetron sputtering. The hydrogen permeability of the membranes was then measured and compared to uncoated material. The Pd 60 Cu 40 wt% membrane coated with a 1,400 nm thick Pd thin film positioned on the feed side (445 kPa of hydrogen pressure) during hydrogen permeability measurements and cycled between 50 and 450 °C achieved the highest hydrogen permeability of 1.09 10 -8 mol m -1 s -1 Pa -0.5 at 450 °C in the third cycle. This is a 58% increase on the value measured for the as-received Pd 60 Cu 40 wt% under the same conditions. This improvement can be attributed to a Pd-rich Pd-Cu face centred cubic (FCC) phase forming through interdiffusion between the Pd thin film and bulk Pd-Cu membrane as a result of the test conditions used during hydrogen permeability measurements. This introduces a larger concentration gradient across the membrane due to the relatively high hydrogen solubility of the Pd-rich Pd-Cu FCC phase resulting in the observed increase in permeability.The Pd 60 Cu 40 wt% membranes coated with a ~1,400 nm and ~800 nm thick Pd thin film retained an almost pure Pd surface throughout cycling between 50 and 450 °C with a feed and permeate hydrogen pressure of 445 and 100 kPa, respectively. This is possibly due to the clamping effect of the Pd-Cu membrane substrate applied on the Pd thin film which would prevent embrittlement caused by cycling across the critical temperature of 295 °C. 2