Sustainable
polymers are important alternatives to plastics and elastomers derived
from petroleum resources. Poly(lactide) (PLA), a commercially available
sustainable plastic, is a well-known success story. However, PLA lacks
ductility and toughness, limiting the number of potential uses. In
this study, small amounts of a liquid poly(ethylene oxide)-block-poly(butylene oxide) (PEO-PBO) diblock copolymer additive
were blended with PLA to enhance its toughness and ductility. The
incorporated PEO-PBO diblock copolymers generated a macrophase-separated
morphology with particle diameters of 0.2–0.9 μm, and
nearly matched refractive indices of PLA and PEO-PBO led to retention
of optical transparency. Addition of just 1.8 wt % PEO-PBO into PLA
led to a 20-fold increase in toughness, measured as the area under
the stress–strain data in tension without affecting the bulk
elastic modulus of the plastic. The micromechanical deformation process
of the PEO-PBO/PLA blend was investigated via in situ small angle
X-ray scattering during tensile testing. The total volume of the crazed
material was proportional to the total surface area of the dispersed
PEO-PBO particles, and both quantities increased with increasing PEO-PBO
loading. Increasing the PEO-PBO loading also resulted in (A) an increase
in particle size, causing a decrease in the craze initiation stress,
and (B) an increase in fibril spacing, indicating a lower craze propagation
stress. Furthermore, craze development was found to be independent
of aging time. As a result, the PEO-PBO/PLA blend was able to remain
ductile and tough for up to 114 days, exhibiting a 10-fold increase
in elongation at break and toughness compared to neat PLA, which becomes
brittle in less than 2 days. These results demonstrate that designing
additives that promote deformation by crazing is an effective way
to overcome the aging-induced embrittlement of glassy polymers.