Addressing the challenge
of sluggish kinetics and limited stability
in alkaline oxygen evolution reactions, recent exploration of novel
electrochemical catalysts offers improved prospects. To expedite the
assessment of these catalysts, a half-cell rotating disk electrode
is often favored for its simplicity. However, the actual catalyst
performance strongly depends on the fabricated catalyst layers, which
encounter mass transport overpotentials. We systematically investigate
the role and sequence of electrode drop-casting methods onto a glassy
carbon electrode regarding the efficiency of the oxygen evolution
reaction. The catalyst layer without Nafion experiences nearly 50%
activity loss post stability test, while those with Nafion exhibit
less than 5% activity loss. Additionally, the sequence of application
of the catalyst and Nafion also shows a significant effect on catalyst
stability. The catalyst activity increases by roughly 20% after the
stability test when the catalyst layer is coated first with an ionomer
layer, followed by drop-casting the catalysts. Based on the half-cell
results, the Nafion ionomer not only acts as a binder in the catalyst
layer but also enhances the interfacial interaction between the catalyst
and electrolyte, promoting performance and stability. This study provides
new insights into the efficient and accurate evaluation of electrocatalyst
performance and stability as well as the role of Nafion ionomer in
the catalyst layer.