Coir fibre, derived from the husk of coconuts, is a natural resource and they are biodegradable and renewable. By incorporating them, any product can become more lightweight and durable, meeting the global desire for eco-friendly and efficient designs. This study has the potential to significantly alter the design of components such as switches and enclosures and it has an international research impact on engineering applications. Coir fibres and Hexagonal-Boron Nitride (h-BN) possess superior mechanical, thermal and physical qualities when reinforced with polymers. Hence novel study is carried out to examinecoir fibre/ h-BN reinforcement in epoxy polymer composites.. Response Surface Methodology via Box-Behnken Design (BBD) is utilized to investigate the mechanical properties such as Tensile Strength, Impact Strength and Young’s Modulus of coir fibre/ h-BN reinforced epoxy polymer composite. The effect of input parameters onresponse is evaluated through regression equation and analysis of variance by using statistical Minitab software. The response optimization represents the maximum Young’s modulus (1597 MPa) by combining coir fibre (5 wt.%), Coir fibre powder size (75 µm) and h-BN (1 wt.%). The response optimization portrays the maximum Ultimate Tensile strength(36.83 MPa) by combining coir fibre (1 wt.%), coir fibre powder size (220 µm) and h-BN (3.78 wt.%). The response optimization reveals the maximum Impact strength (98.35 J/m2) by combining coir fibre (5 wt.%), coir fibre powder size (225 µm) and h-BN(1 wt.%). This work emphasises the use of composite materials that are environmental friendly in a variety of industries such as automotive, electrical, etc.