Having explored the basics of important fundamental contact (mechanical) and noncontact (thermal) operations involved in machining of the bones, the discussion will proceed towards some of the non-conventional techniques. These techniques have evolved as a result of research works on interaction of bones with various energy sources such as photon/electron beam and mechanical vibrations. Hybrids of fundamentals operations of machining have also been taken into account. Laser, microwave, and ion-beam based methods have been discussed under beam based techniques. Ultrasonic machining which has been extensively explored for bone application has been dealt in a separate section. Pneumatic and hydraulic machining have been taken into account under the section on hybrid machining. These nonconventional/hybrid techniques are not as popular as conventional ones but hold a huge potential for the future.
High Energy Beam Based TechniquesThe high energy beam based methods employ some sort of radiation as the means of energy source for removal of the bone material. These techniques have mostly been employed previously in case of the structural materials. Unlike conventional mechanical contact methods employing physical tools which result in generation of heat as the secondary effect, beam based techniques employ heat as the primary means of tooling. The heat is generated by means of various electromagnetic waves within the electromagnetic spectrum such as ultraviolet, microwave, and infrared with various combinations for ranges of energy and wavelength ( Fig. 3.1). As the combinations dictate the extent and mode of interaction of the energy source with the workpiece, any machining operation can be carried out with careful process control. Most common methods explored in this category include laser, ion-beam, and microwave machining which are discussed in detail in the following subsections.
Laser MachiningLasers (Light Amplification by Stimulated Emission of Radiation) have been used as a means of machining for quite some time now. Theoretically any wavelength within the electromagnetic spectrum can be made into a laser source. Principally, a lasing medium is excited using a energy source such as inert gas flash lamp. The input of energy (Fig. 3.2a) transfers the electrons within the atoms of the medium to higher energy state, technically termed as population inversion. On the other hand, the random absorption of energy gives rise to spontaneous emission (Fig. 3.2b). In case of population inversion, these electrons jump to lower energy state at the same time emitting photons of the same energy corresponding to difference between ground and excited state (Fig. 3.2c). A set of two mirrors, some times called resonators, one totally and the other partially reflecting, generates the chain reaction giving rise to highly concentrated beam coming out of the partially reflecting mirror (Fig. 3.3). This beam is monochromatic, coherent, and highly collimated in nature and can be employed for various applications depending on the wavele...