BACKGROUND
Surfactin, a lipopeptide biosurfactant produced by Bacillus strains, is one of the most surface‐active biosurfactants, and has the potential to enhance oil recovery or environmental remediation. However, low yield and high production costs limit its use in high‐volume applications. In this work, Bacillus subtilis BS‐37 was immobilized on a piece of cotton towel in a 5 L stirred tank reactor; the fill‐and‐draw process and foam fractionation were used for repeated batch fermentations. A two‐stage pH control operation was developed for surfactin fermentation: for repeated batch fermentation, the pH value was 5.0 for the biomass accumulation in the previous 6 h; and then the pH value was raised to 7.5 for surfactin production over the following 18 h of fermentation.
RESULTS
The immobilized Bacillus subtilis BS‐37 cells were efficiently reused for 7 cycles, producing 7887.3 mg surfactin in total.
CONCLUSIONS
The repeated batch fermentation, low‐cost foam fractionation, reusable immobilized cells, and energy‐efficient open (nonsterile) fermentation could greatly promote the development of industrial production of surfactin. © 2016 Society of Chemical Industry