Integrated models in production planning and scheduling, maintenance and quality: a review

Hadidi, Laith A.; Al‐Turki, Umar M.; Rahim, Abdur

doi:10.1504/ijise.2012.044042

Cited by 95 publications

(50 citation statements)

References 187 publications

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“…The first deals only with the fact that a machine undergoing maintenance is unavailable for production jobs (Schmidt 2000;Lee 2004;Ma et al 2010;Hadidi et al 2012a). The second perspective models different processing times for a production job depending on whether it is scheduled before or after maintenance (Lee and Leon 2001).…”

Section: Integrated Maintenance Planning and Production Schedulingmentioning

confidence: 99%

A two-stage coupled algorithm for an integrated maintenance planning and flowshop scheduling problem with deteriorating machines

Bajestani

Beck

2015

J Sched

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We address a novel integrated maintenance and production scheduling problem in a multi-machine and multi-period production system, considering maintenance as a long-term decision. Deterioration of machines over time decreases production capacity. Since maintenance activities not only improve machine conditions, increasing production capacity, but also take time that cannot be used for production, the challenge is to assign maintenance to periods and to schedule maintenance and production activities within each period to minimize the combined cost of maintenance and lost production over the planning horizon. Motivated by logic-based Benders decomposition, we design an integrated two-stage algorithm to solve the problem. The first stage assigns maintenance to machines and time periods, abstracting the scheduling problem, while the second stage creates a schedule for the current time period. The first stage is then re-solved using feedback from the schedule. This iteration between maintenance planning and scheduling continues until the solution costs in two stages converge. The integrated approach models the interdependencies between maintenance and scheduling decisions in highly coupled processes such as wafer fabrication in the semiconductor manufacturing. Our results demonstrate that the benefit of integrated decision making increases when maintenance is less expensive relative to lost production cost and that a longer horizon for maintenance planning is beneficial when maintenance cost increases.

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Section: Integrated Maintenance Planning and Production Schedulingmentioning

confidence: 99%

A two-stage coupled algorithm for an integrated maintenance planning and flowshop scheduling problem with deteriorating machines

Bajestani

Beck

2015

J Sched

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“…Hadidi and Al-Turki [17] is the main source for introducing the issue of integrated scheduling in this chapter. Figure 3.5 shows the possible interactions between different elements of a production system that will be clearly visible at the shop floor level.…”

Section: Mathematical Modellingmentioning

confidence: 99%

“…The best position for the PM with respect to the jobs in the optimum sequence is then determined. A modified version of the model is developed by Hadidi and Al-Turki [17] that combines the PM position determination is imbedded within the mathematical model. and high management as well as internal and external stakeholders and cross functional measures.…”

Section: ( )mentioning

confidence: 99%

Integrated Maintenance Planning

Al‐Turki

Ayar

Yilbaş

et al. 2014

Integrated Maintenance Planning in Manufacturing Systems

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Maintenance planning and scheduling require utilization of resources at a maximum level. Integrated maintenance planning is an approach in planning that takes into consideration global production systems at the business level. It considers the expectation of all internal and external stakeholders of the maintenance function to secure the maximum benefits from the whole system. In this chapter, the process of high level (strategic) planning that links maintenance strategies to business and production strategies is described. The traditional low level (operational) planning and scheduling linked with the strategic level plan is also described.Keywords Strategic planning Á Operations planning and scheduling Á Performance management Integrated maintenance planning and scheduling secures a maximum utilization of resources at the global system level. In this chapter a global view of maintenance that considers its internal and external stakeholders will be introduced followed by a detailed process for high level planning that links these stakeholders together for the maximum benefit of the whole system. Lower level planning and scheduling at the plant level is then introduced in its traditional way followed by a nontraditional scheduling that integrates scheduling within the organization is introduced. Lastly a performance management system is described for different levels or the organization. Global Maintenance SystemThe global manufacturing environment involves multiple internal and external stakeholders that need to be considered for an integrated planning process. Production and quality are major internal functional stakeholders for maintenance. Other internal stakeholders at the business level include top management, purchasing, finance and marketing departments. External stakeholders may include, U. M. Al-Turki et al., Integrated Maintenance Planning in Manufacturing Systems, SpringerBriefs in Manufacturing and Surface Engineering,

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“…The optimal production schedule is of great importance for efficient production in most manufacturing and service industries, and the scheduling problems have been paid much attention during the last decades (Graves, 1981;Framinan & Ruiz, 2010;Kim & Park, 2010;Hadidi et al, 2012;Lee et al, 2016). Moreover, scheduling is one of the essential parts of modern information systems such as ERP(Enterprise Resource Planning) and MES(Manufacturing Execution System) (Hong et al, 2015).…”

Section: ⅰ Introductionmentioning

confidence: 99%

The Decoding Approaches of Genetic Algorithm for Job Shop Scheduling Problem

Kim¹

2016

The Journal of Information Systems

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Integrated models in production planning and scheduling, maintenance and quality: a review

Cited by 95 publications

References 187 publications

A two-stage coupled algorithm for an integrated maintenance planning and flowshop scheduling problem with deteriorating machines

A two-stage coupled algorithm for an integrated maintenance planning and flowshop scheduling problem with deteriorating machines

Integrated Maintenance Planning

The Decoding Approaches of Genetic Algorithm for Job Shop Scheduling Problem

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