Because
of increasing interests in offshore natural gas and due to limited
deck space, simpler liquefied natural gas processes are necessary.
The aim of this paper is to develop three pressurized liquefaction
processes using two-stage cascade refrigeration cycles instead of
the conventional three-stage refrigeration cycles. The proposed processes
are CH4–C2H6, CH4–C2H4, and C2H4–C3H8 processes. Taking the specific
energy consumption as the objective function, simulation based optimization
is conducted for the three novel processes as well as two conventional
cascade processes by a sequential search method. Optimization results
show that the C2H4–C3H8 process is the most efficient one with a specific energy
consumption of 0.2089 kWh/Nm3, 22% less than that of the
conventional CH4–C2H4–C3H8 process. Moreover, a detailed thermodynamic
analysis is carried out for the five processes. The thermodynamic
analysis results confirm that the C2H4–C3H8 process presents the best composite curve match
and the highest coefficient of performance. The CH4–C2H6 process requires the smallest heat transfer
area, 70% less than that of the conventional CH4–C2H6–C3H8 process. The
CH4–C2H4 process uses the
least amount of key equipment, 35% less than that of the conventional
CH4–C2H4–C3H8 process. In addition, an exergy analysis is performed
for all processes and the results indicate that further improvements
are requested the most in valves and heat exchangers, respectively,
for the conventional and novel processes.