F-ions exist as probable sources of contamination 'from the contact etchant and from the platinum etchant during the processing of the Ti-Pt-Au metallization contact system. Annealing up to 200~ has resulted in the formation and migration of a TiO layer as identified in the Si-Ti-Pt-Au structure. Sputter profiles using Auger electron spectroscopy (AES) indicate that the Ti layer has been transformed into a Ti, TiO, 02 composition. I% is shown that the thin oxide film (TiO) passivates the titanium layer. Interdiffusion failures observed were found to be directly dependent on the migration and chemical dissolution of the passivation (TiO) film. These specimens were characterized by random pinhole formation and microcracking as identified with the SEM. Migration of the thin oxide film resulted in the titanium becoming active in a contaminated ion environment. F-ion contamination was found to provide a more active corrosive environment for pinhole formation. Interdiffusion of gold through the barrier layers increased as F-ion concentration increased.A number of investigations on the reliability of semiconductor devices as affected by diffusion controlled processes which take place at metal-silicon contacts have been reported in the literature (1-3). These investigations indicate that halogen ions at silicon and silicide contacts can degrade the low temperature stability of gold/refractory thin film structures. In the present investigation we report (i) the effect of F-ion contamination on the reliability of the Ti-Pt-Au metallization, (ii) the effect of oxygen gettered by the titanium on the stability of Ti-Pt-Au test structures, and (iii) the pinhole and interdiffusion (Au ~ Si) failure mode. F-ions exist as probable sources of contamination from the contact etchant. In addition to contact contamination, a number of intermetallic compounds are formed in the diffusion couples of the TiPt-Au system (4, 5). These compounds include TisPt which has been postulated to be the high temperature diffusion barrier to gold-silicon interdiffusion (6). If pinhole formation is accelerated in the presence of a corrosive environment, pinhole formation in the barrier layers can result in a low temperature gold-silicon interdiffusion.
Experimental TechniquesIn LSI and microwave transistor metallization applications, an oxide-nitride-oxide sandwich is deposited before the initial emitter diffusion. The upper oxide is photoetched in contact areas and is used as a mask for etching the nitride layer. Contact windows in the silicon are subsequently opened, and after removal of the photoresist, platinum is evaporated for platinum silicide formation. The PtSi is followed by a titanium (for adhesion) and a platinum (gold diffusion barrier) deposition. The gold is then plated onto the beam areas and the titanium is etched resulting in the cross section shown in Fig. 1. Figure 1 also summarizes the various processing steps. The F-and C1-ions are probable sources of contamination from an HF etchant, from the platinum etchant (HNO~ and HC1), and ...