All-oxide thermoelectric modules
for energy harvesting are attractive
because of high-temperature stability, low cost, and the potential
to use nonscarce and nontoxic elements. Thermoelectric modules are
mostly fabricated in the conventional π-design, associated with
the challenge of unstable metallic interconnects at high temperature.
Here, we report on a novel approach for fabrication of a thermoelectric
module with an in situ formed p–p–n junction made of
state-of-the-art oxides Ca
3
Co
4–
x
O
9+δ
(p-type) and CaMnO
3
–CaMn
2
O
4
composite (n-type). The module was fabricated
by spark plasma co-sintering of p- and n-type powders partly separated
by insulating LaAlO
3
. Where the n- and p-type materials
originally were in contact, a layer of p-type Ca
3
CoMnO
6
was formed in situ. The hence formed p–p–n
junction exhibited Ohmic behavior and a transverse thermoelectric
effect, boosting the open-circuit voltage of the module. The performance
of the module was characterized at 700–900 °C, with the
highest power output of 5.7 mW (around 23 mW/cm
2
) at 900
°C and a temperature difference of 160 K. The thermoelectric
properties of the p- and n-type materials were measured in the temperature
range 100–900 °C, where the highest
zT
of 0.39 and 0.05 were obtained at 700 and 800 °C, respectively,
for Ca
3
Co
4–
x
O
9+δ
and the CaMnO
3
–CaMn
2
O
4
composite.