In continuation of our previous study on production of
high-strength
metallurgical coke from torrefied softwood (cedar), we studied coke
production from a mixture of torrefied cedar (TC) and noncaking coal
by pulverization to sizes <100 μm, mixing, binderless hot
briquetting, and carbonization. These sequential processes produced
coke with a tensile strength of 5–17 MPa, which was equivalent
to or greater than that of conventional coke (5–6 MPa), from
TC-coal mixtures over the entire ranges of TC mass fraction in briquette
of 0–100%, torrefaction temperature of 250–300 °C,
and choice of coal (sub-bituminous or medium-volatile bituminous coal).
The mixing of TC and coal hindered densification of coke due to hindrance
of shrinkage of more-shrinkable TC-derived particles during the carbonization
under many of the conditions. Nevertheless, positive synergy occurred
in the coke strength at TC mass fractions of over 50%, where coal-derived
particles were dispersed in the matrix of TC-derived particles, bonded
to them during the carbonization, and behaved as a reinforcement of
the matrix. The bonding between TC-derived and coal-derived primary
particles was revealed by scanning electron microscopy. Copulverization
of mixed TC and coal to sizes <40 μm before the briquetting
gave cokes having strengths as high as 23–28 MPa. The fine
pulverization increased the frequencies of mutual bonding of TC-derived
particles and coal-derived particles and bonding between TC-derived
and coal-derived particles per coke volume. The strength of coke from
the TC-coal mixture generally followed volume-based additivity of
strengths of cokes from TC and coal. This was realized by mixing primary
particles of TC and coal within ≈10 μm scale or even
smaller.