Investigation on cutting parameter models and processability index in 3D marble products with milled tools

Zhang

Proceedings of the Institution of Mechanical Engineers, Part B:

et al. 2022

Aiming at the low efficiency and intelligence degree in the parameter setting of computer-aided manufacturing (CAM) numerical control (NC) programming caused by manual work, an intelligent decision-making method of CAM NC programming parameters based on model-based definition (MBD) is proposed. The hierarchical process model uses MBD technology to express the process flow and manage the process information. The tightness between process and NC machining is enhanced by sorting out NC machining steps and extracting their process information automatically. Then a back propagation (BP) neural network is used to mine the experience of NC programming in historical cases. Sparrow search algorithm (SSA) and other methods are used to optimize BP neural network’s initial weight and threshold, learning rate, and feedback process. A CAM parameter decision model based on BP neural network is constructed. Taking the connecting rod of a certain type of diesel engine as the experimental object, the method increases programming efficiency by 47%, with an accuracy rate of 80%. It is proved that the intelligent decision-making method proposed in this paper has practicability and feasibility.

Section: Introductionmentioning

confidence: 99%

Research on intelligent decision method of computer-aided manufacturing numerical control parameters based on model-based definition and back propagation neural networks

Zhang

Proceedings of the Institution of Mechanical Engineers, Part B:

et al. 2022

Tool wear when using natural rocks as cutting material for the turning of aluminum alloys and plastics

Breidenstein

Denkena

Bergmann

et al. 2022

Prod. Eng. Res. Devel.

The growing challenges regarding climate-neutral and resource-saving manufacturing technology is forcing research and development to work out new cutting tool alternatives since the production of conventional cutting materials requires rare raw materials and huge amounts of energy. Natural rocks could be such an alternative since they are available in large quantities worldwide, have a potentially suitable property profile, and do not require energy-intensive processes to make them usable as cutting material. However, according to the current state of knowledge, there are only a few studies on the usability and suitability of natural rocks as cutting materials for machining processes. Therefore, in this article, inserts made of natural rocks are ground and used in turning operations. Their operational behavior is then described by the occurring tool wear and workpiece surface roughness. The influence of different natural rocks, process parameters as well as cutting edge microgeometries is compared after the machining of aluminum alloys and plastic. In the end, this made it possible to define process and tool properties in which natural rocks have application potential.

Suitability of natural rocks as materials for cutting tools

et al. 2021

This study presents an investigation of the usability and suitability of natural rocks as cutting tool materials. Therefore, indexable inserts are manufactured from eight different rocks and two mono minerals in this study and are used for turning of an aluminium alloy. Besides that, a characterization of the rock properties is performed. The wear of the rock tools and the surface roughness of the workpiece generated by the tools are used to evaluate their operational behaviour. Subsequently, the rock properties and the corresponding operational behaviour are used to assess the suitability of the rocks as cutting tool material. The results show that rock inserts can be used as cutting material for the turning of an aluminium alloy showing a width of wear marks between 83 and 1665 µm at the flank face after a cutting length of 500 m depending on the rock used. Furthermore, it is shown that rock tools are able to achieve surface roughness values which are comparable to those obtainable by using a conventional cemented carbide insert. The study shows that natural rocks can generally be used as alternative cutting material for the turning of aluminium. In addition a possible way for a systematic investigation and assessment of the suitability of natural rocks as cutting tool materials is presented, the relevance of the rock properties for the operational behaviour of the rock inserts is described and relevant future research topics concerning the use of rocks as cutting tool material are identified. Article highlights Demonstrating the possibility to use natural rocks as alternative environmentally friendly cutting tool material. Evaluation of operational behaviour and wear mechanisms of rock tools in turning aluminium. Identification of rock properties relevant for the operational behaviour of rock inserts.