Polypropylene-g-polyacrylonitrile sutures were prepared by graft polymerization of acrylonitrile onto polypropylene monofilament by preirradiation method. Sutures with various graft levels were characterized by Fourier Transform Infrared Spectroscopy (FTIR), Density, Birefriengence, X-ray Diffraction, Scanning Electron Microscopy (SEM), and Differential Scanning Calorimetry (DSC). Mechanical properties of the unmodified and grafted sutures were also evaluated. The physical characteristics of sutures were markedly affected by the graft levels. Density of the polypropylene sutures increased with an increased in the degree of grafting. The heat of fusion and heat of crystallization decreased with the increase in the degree of grafting. X-ray diffraction also revealed decrease in crystallinity with the increase in the graft levels. Tenacity of the monofilament improved, whereas the elongation at break decreased in grafted samples. Scanning electron microscopy showed significant variation in surface morphology in the grafted samples. ©