This study unravels
the diverse sizes and chemical compositions
of various nanostructures, from single atoms to monometallic clusters
and bimetallic particles in realistic, supported bimetallic Pt–Pd
catalysts. Aberration-corrected scanning transmission electron microscopy,
CO infrared spectroscopy, and oxygen uptake-titration studies probe
the structural dynamics of these nanocreatures in response to changing
gas-phase compositions and oxygen chemical potentials, whereas rate
assessments in the kinetically controlled regime under differential
fuel-lean conditions at 698–773 K elucidate their catalytic
roles in C–H bond activation during methane oxidation catalysis.
Reductive treatments on Pt–Pd bimetallic catalysts (0.92–3.67
wt % Pt, 1 wt % Pd) lead to redistributions of the metals as Pt single
atoms, small Pt clusters (∼2 nm), and large Pt–Pd alloy
clusters (>5 nm), and their relative abundances depend largely
on
the overall Pt-to-Pd atomic ratio. Treatments in incremental O2 pressures at temperatures relevant to CH4–O2 catalysis redisperse the small Pt clusters, thus increasing
the density of Pt single atoms, while the remaining clusters retain
their metallic bulk. The large Pt–Pd alloy clusters, however,
undergo incipient structural reconstruction, forming a thin PdO shell
covering a Pt-rich core, driven by the large, negative free energy
of PdO formation and the lower surface free energy of PdO in comparison
to Pt. During CH4–O2 catalysis, Pt single
atoms and small Pt clusters are largely inactive. In contrast, the
core–shell clusters are highly reactive. On these cluster surfaces,
the O2– anions are highly nucleophilic, whereas
the Pd2+ cations are highly electrophilic, as they are
contacted to the underlying Pt-rich core. They form Pd2+–O2– site pairs that catalyze the kinetically
relevant C–H bond cleavage of methane at <40 kJ mol–1 via the formation of the highly stabilized four-center
transition state (H3Cδ−- -Pd2+- -Hδ+- -O2–)⧧ much more effectively than monometallic O*-covered
Pt or PdO clusters. An increase in the Pt-to-Pd atomic ratio results
in excess Pt that is present as inactive Pt single atoms or Pt clusters,
thus lowering the overall, ensemble average rate constants. The Pt-to-Pd
atomic ratio of ∼0.5 is optimal for creating effective Pd2+–O2– site pairs on bimetallic core–shell
clusters and minimizing the density of inactive Pt single atoms and
clusters for CH4–O2 reactions.