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The article contains sections titled: 1. Machining 1.1. Estimating Machinability 1.2. Shaving Formation 1.3. Surface Quality 1.4. Cutting Forces 1.5. Cutting Temperature and Tool Wear 1.6. Guidelines for Machining Polymers 1.7. Processing of Fiber‐Reinforced Plastics 2. Bonding 2.1. Welding 2.1.1. Heated‐Tool Welding 2.1.2. Hot‐Gas Welding 2.1.3. Radiation Welding 2.1.4. Friction Welding 2.1.5. Induction Welding 2.2. Adhesion 2.3. Mechanical Bonding 3. Surface Treatment 3.1. Mechanical Processes 3.1.1. Hot Embossing 3.1.2. Flocking 3.2. Painting and Printing 3.2.1. Painting 3.2.2. Printing 3.3. Wet Chemical Deposition Processes 3.3.1. Chemical Deposition 3.3.2. Electroplating of Plastics 3.4. Physical Deposition Processes 3.5. Dry Reactive Processes 3.5.1. Surface‐Modifying Processes 3.5.2. Coating Processes
The article contains sections titled: 1. Machining 1.1. Estimating Machinability 1.2. Shaving Formation 1.3. Surface Quality 1.4. Cutting Forces 1.5. Cutting Temperature and Tool Wear 1.6. Guidelines for Machining Polymers 1.7. Processing of Fiber‐Reinforced Plastics 2. Bonding 2.1. Welding 2.1.1. Heated‐Tool Welding 2.1.2. Hot‐Gas Welding 2.1.3. Radiation Welding 2.1.4. Friction Welding 2.1.5. Induction Welding 2.2. Adhesion 2.3. Mechanical Bonding 3. Surface Treatment 3.1. Mechanical Processes 3.1.1. Hot Embossing 3.1.2. Flocking 3.2. Painting and Printing 3.2.1. Painting 3.2.2. Printing 3.3. Wet Chemical Deposition Processes 3.3.1. Chemical Deposition 3.3.2. Electroplating of Plastics 3.4. Physical Deposition Processes 3.5. Dry Reactive Processes 3.5.1. Surface‐Modifying Processes 3.5.2. Coating Processes
Especially in the transport sector, lightweight design with fiber reinforced plastics (FRP) is of major relevance due to CO2 reduction through mass saving [1]. In sectors like automotive, FRP are mainly used in secondary structures such as seat shells. In order to be able to operate effective FRP lightweight design in load-bearing structural components, pultruded hybrid profiles are to be established as a new tool for engineers. The profile components are characterized by a FRP base structure and a metallic core that increases the ductility. The manufacturing of the components with pultrusion ensures a large scale production. To guarantee a high covalent bond between the metal cores and the FRP, the inserts are provided by using a newly developed powder coating, which acts like a latent reactive adhesive [2]. Three different profile constructions have been verified, which are identical in the external cross-sectional shape and size, but differing in core structure. A glass-FRP-steel-combination was chosen as material and a pure FRP sample was used as a reference. The mechanical properties were investigated by using a 4-point bending test. Depending on the core structure, various failure behavior and mechanical parameters like energy absorption could be determined.
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