A novel
series of terpolymers (SQF) containing sulfophenylene, quinquephenylene,
and perfluoroalkylene groups in the polymer main chain were designed
and synthesized as proton exchange membranes for fuel cells. The terpolymers
with high molecular weight (M
w = 179–207
kDa, M
n = 41–50 kDa) and different
ion exchange capacity (IEC) values (1.70, 2.56, and 3.34 mequiv g–1) gave flexible self-standing membranes by solution
casting. Compared to the two-component (sulfophenylene and quinquephenylene
segments) copolymer membranes, the incorporation of the third component,
perfluoroalkylene groups, resulted in better water utilization for
the proton conduction, while it did not alter the other properties
such as gas permeability and mechanical strength. The selected membrane
(SQF-3 with IEC = 2.56 mequiv g–1) exhibited high
fuel cell performance under high- and low-humidity conditions with
maximum power density reaching 0.97 W cm–2 at 100%
RH (relative humidity) and 0.82 W cm–2 at 30% RH,
respectively, at a current density of 1.51 A cm–2 with oxygen. A good interfacial compatibility between the SQF-3
membrane and catalyst layers resulted in mass activity of the cathode
catalyst comparable to that obtained with the Nafion membrane NRE
211. During the open circuit voltage (OCV) hold test with air and
hydrogen at 80 °C and 30% RH for 1000 h, the OCV showed a slight
decrease from 0.97 to 0.88 V. Post-test analyses revealed that the
SQF-3 membrane retained its initial high fuel cell performance due
to its high chemical stability as well as low gas permeability.