The optimization
for an upscaled technical production of a lower
rim-functionalized p-tert-butylcalix[4]arene,
furnished with N4O4-donor ligands for superior
solvent extraction separation between heavy and light lanthanides,
is described. We demonstrate that reducing the polarity of the aprotic
solvent in the (1,3)-distal esterification of p-tert-butylcalix[4]arene 1 does not compromise
the quality or yield of product 2. It was possible to
use the technical quality educt 1, that is, without prior
crystallization in toluene, in conjunction with reductions in reaction
time and solvent volume. The raw diester product 2 could
be used, without prior recrystallization (which originally required
3 days) in the condensation reaction with hydrazine monohydrate to
form hydrazide 3. Most importantly, the solvent volume
required in the final condensation reaction of 3 with
8-hydroxyquinoline-2-carboxaldehyde could be reduced by an order of
magnitude by using chloroform. Not only was the final disubstituted
product yield improved but also the purity of the final product could
be ensured by preventing the precipitation of the intermediate monosubstituted
product during reaction. The filtration characteristics of the final
product, as well as its solvation properties during solvent extraction
of lanthanides were significantly improved.