In recent years,
the development of continuous-flow reactors has
attracted growing attention from the synthetic community. Moreover,
findings in the precise control of the reaction parameters and improved
mass/heat transfer have made the flow setup an attractive alternative
to batch reactors, both in academia and industry, enabling safe and
easy scaling-up of synthetic processes. Even though a majority of
the pharmaceutical industry currently rely on batch reactors or semibatch
reactors, many are integrating flow technology because of easier maintenance
and lower risks. Herein, we demonstrate an operationally simple flow
setup for homogeneous ring-closing metathesis, which is applicable
to the synthesis of active pharmaceutical ingredients precursors or
analogues with high efficiency, low residence time, and in a green
solvent. Furthermore, through the addition of a soluble metal scavenger
in the subsequent step within the flow system, the level of ruthenium
contamination in the final product can be greatly reduced (to less
than 5 ppm). To ensure that this method is applicable for industrial
usage, an upscale process including a 24 h continuous-flow reaction
for more than 60 g of a Sildenafil analogue was achieved in a continuous-flow
fashion by adjusting the tubing size and flow rate accordingly.