Pressure drop data for distillation sieve trays have been obtained with experimental trays with small outlet weir heights, including zero, and for trays with small perforations which exhibit large pressure drops due to surface tension. These data have been added to literature data to form a large composite data base with extensive variations in fluid and gas properties, flow rates, and tray designs.A new pressure drop correlation has been developed which retains the use of the dry tray pressure drop, but provides new procedures for estimating liquid inventory and the resistance to vapor flow due to surface tension forces. This correlation gives a mean absolute error of 6.0% and an average error of -0.6%. These errors are significantly less than the errors between measurements and preldictions from two other correlations using the same composite data base.
D. L. BENNETT
SCOPEPressure drops across distillation column sieve trays should be estimated accurately as part of column designs to determine downcomer backup, column pressure drop, and tray efficiency. These pressure drop calculations become more important in designs for nonfouling service, where small tray spacings are used and flooding limits tray capacity.The objectives of this paper are: a. To determine whether the liquid inventory on a sieve tray can be measured by a tray-mounted manometer, or whether the inventory should be estimated from the total measured pressure drop by subtracting the other pressure drop components.b. To report sieve tray pressure drop data from trays with low outlet weir heights, including zero, and for trays with small perforations which exhibit large surface tension pressure drops.c. To develop a composite data base, consisting of the above data and literature data, which has large variations in fluid and gas properties, flow rates and tray designs.d. To develop a simple pressure drop correlation for sieve trays based on this composite data base, and to compare the accuracy of this correlation with that of several other correlations, using the same data base.
CONCLUSIONS AND SIGNIFICANCETray-mounted manometers had been suggested as possible tools for direct measurement of clear liquid head on aerated sieve trays. Time-average measurements made on special trays with fixed liquid inventories showed large discrepancies with known average liquid heads, dependent upon vapor flow rates and clear liquid heads. Therefore, clear liquid heads were determined from total pressure drop measurements from an independent evaluation of surface tension resistance and conventional dry hole pressure drops.Pressure drop data are reported in Table 1 for trays with small weir heights and small perforation sizes. These data were added to literature data to develop a large composite data base with the extensive range of fluid and gas properties, flow rates, and tray designs summarized in Table 2. A pressure drop correlation has been developed using this composite data base. The total pressure drop is assumed to consist of the dry tray component, the liq...