Purpose: Chest wall (CW) pain and rib fractures are frequently diagnosed following stereotactic body radiotherapy (SBRT) for malignant lung tumors. We hypothesize that multiple risk factors including bone mineral density (BMD) are associated with CW toxicity and that CW pain and rib fractures often evolve into chronic clinical problems. Methods: 118 lung tumors treated with SBRT in 100 patients with a minimum follow up of 2 years were retrospectively analyzed. The incidence, clinical course, and related demographic, clinical and dosimetric factors of CW pain and rib fractures were analyzed. In addition, BMD was assessed, and the radiographic appearance of radiation-induced rib fractures and their healing process was characterized. Results: Median follow up was 49 months (range 24-106). CW pain developed in 33/118 treatments (28%) after on average 12.5 months (0-50) and was more common in women (p=0.04). Mean duration of CW pain was 25 months (2-63), and 36% of patients never had resolution of CW pain. 34 of 118 (29%) treatments resulted in rib fractures at a mean time of 22 months (3-46) and were more common in women, African Americans, upper/middle lobe tumors, and patients with lower BMD (p<0.05). Mean duration of rib fractures was 25 months (5-41), and only 16 (47%) rib fractures healed. Shorter PTV-CW distance resulted in higher risk for both rib fractures and CW pain (p=0.01). 67% of fractures developed surrounding soft tissue fibrosis and 62% (21/34)