Material Design Methodology for Optimized Wear-Resistant Thermoplastic–Matrix Composites Based on Polyetheretherketone and Polyphenylene Sulfide

Panin, S. V.; Lyukshin, B. A.; Бочкарева, С. А.; Корниенко, Л. А.; Anh, Nguyen Duc; Hiep, Le Thi My; Panov, I. L.; Grishaeva, N. Yu.

doi:10.3390/ma13030524

Cited by 10 publications

(5 citation statements)

References 35 publications

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“…Based on the analysis of the cited papers within the framework of the review, as well as considering the authors’ own experience in conducting research on HPP-based composites [ 167 , 168 , 169 , 170 ], a number of conclusions have been drawn.…”

Section: Discussion and Concluding Remarksmentioning

confidence: 99%

High Performance Polymer Composites: A Role of Transfer Films in Ensuring Tribological Properties—A Review

2022

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The purpose of this review is to summarize data on the structure, mechanical and tribological properties, and wear patterns of composites based on high-performance polymers (HPPs) intended for use in friction units. The review includes three key sections, divided according to the tribological contact schemes regardless of the polymer matrix. In the second part, the analysis of composites is carried out in point contacts. The third section is devoted to the results of studies of HPP-based composites in linear ones. The fourth section summarizes information on flat contacts. Particular attention is paid to the formation of transfer films (TFs) in the contacts and their influence on the tribological patterns of the studied rubbing materials. As a conclusion, it is noted that the challenge of experimental methods for analyzing TFs, stated by K. Friedrich, is effectively solved in recent studies by the XPS method, which enables us to accurately determine their composition. Although this determination is completed after the tribological tests, it allows not only a more accurate interpretation of their results considering specific conditions and loading schemes, but also the ability to design HPP-based composites that form required TFs performing their preset functions.

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Section: Discussion and Concluding Remarksmentioning

confidence: 99%

High Performance Polymer Composites: A Role of Transfer Films in Ensuring Tribological Properties—A Review

2022

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“…Based on the results described in Section 3, a rational choice of the UHMWPE powder sizes and the length of the glass fibers was carried out, which provided the specified in 'Section 4' mechanical and tribological properties of the composites. For this purpose, a methodology had been developed to design the rational composition of the polymer composites [43][44][45][46]. The methodology had been verified in [43].…”

Section: An Algorithm For Designing a Composite For Lining Platesmentioning

confidence: 99%

Effect of Adhesion on Mechanical and Tribological Properties of Glass Fiber Composites, Based on Ultra-High Molecular Weight Polyethylene Powders with Various Initial Particle Sizes

et al. 2020

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The aim of this study was to assess the effect of adhesion between the non-polar, ultra-high molecular weight polyethylene (UHMWPE) matrix and the glass fiber fillers of various lengths treated with the commercially available “KH-550” agent, on the mechanical and tribological properties of the UHMWPE-based composites. The motivation was to find the optimal compositions of the polymer composite, for the compression sintering manufacturing of lining plates for the protection of marine venders and construction vehicles, as well as transport equipment. It was shown that the initial powder size at equal molecular weight determined the distribution patterns of the glass fibers in the matrix, and, as a consequence, the mechanical and tribological properties of the composites. Based on the obtained experimental data and the results of the calculation by a developed computer algorithm, control parameters were determined to give practical recommendations (polymer powder size and glass fiber length), for the production of the UHMWPE-composites having specified mechanical and tribological characteristics. The “GUR4022 + 10% LGF” composite, loaded with the chopped 3 mm glass fibers treated with the “KH-550”, was recommended for severe operating conditions (high loads, including impact and abrasive wear). For mild operating conditions (including cases when the silane coupling agent could not be used), the “GUR2122 + 10% MGF” and “GUR2122 + 10% LGF” composites, based on the fine UHMWPE powder, were recommended. However, the cost and technological efficiency of the filler (flowability, dispersibility) and polymer powder processing should be taken into account, in addition to the specified mechanical and tribological properties.

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“…The PPS properties were set as follows according to experimental data reported in [ 52 ]: an elastic modulus of 3930 MPa, a Poisson’s ratio of 0.36, a tensile strength of 97.8 MPa (along the sample’s axis) and a shear strength of 35.2 MPa.…”

Section: Methodsmentioning

confidence: 99%

Structure and Deformation Behavior of Polyphenylene Sulfide-Based Laminates Reinforced with Carbon Fiber Tapes Activated by Cold Atmospheric Plasma

Kosmachev,

Panin,

Panov

et al. 2023

Polymers

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Low-temperature plasma treatment with atmospheric discharge with runaway electrons (DRE) was shown to be an efficient way to activate carbon fiber’s (CF) surface and subsequently increase its interlayer shear strength (ILSS) values. It was demonstrated that an acceptable ILSS level was achieved after a DRE plasma treatment duration of 15 min. The treatment of CFs resulted in their surface roughness being increased and their functional groups grafting. The XPS data showed a change in the chemical composition and the formation of reactive oxygen-containing groups. SEM examinations of the PPS/CF laminates clearly demonstrated a difference in adhesive interaction at the PPS/CF interface. After the DRE plasma treatment, CFs were better wetted with the polymer, and the samples cohesively fractured predominantly through the matrix, but not along the PPS/CF interface, as was observed for the sample reinforced with the untreated CFs. The computer simulation results showed that raising the adhesive strength enhanced the ILSS values, but reduced resistance to transverse cracking under the loading pin. In general, higher flexural strength of the PPS/CF laminates was achieved with a greater interlayer adhesion level, which was consistent with the obtained experimental data.

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Material Design Methodology for Optimized Wear-Resistant Thermoplastic–Matrix Composites Based on Polyetheretherketone and Polyphenylene Sulfide

Cited by 10 publications

References 35 publications

High Performance Polymer Composites: A Role of Transfer Films in Ensuring Tribological Properties—A Review

High Performance Polymer Composites: A Role of Transfer Films in Ensuring Tribological Properties—A Review

Effect of Adhesion on Mechanical and Tribological Properties of Glass Fiber Composites, Based on Ultra-High Molecular Weight Polyethylene Powders with Various Initial Particle Sizes

Structure and Deformation Behavior of Polyphenylene Sulfide-Based Laminates Reinforced with Carbon Fiber Tapes Activated by Cold Atmospheric Plasma

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