Electrospinning offers remarkable versatility in producing
superfine
fibrous materials and is hence widely used in many applications such
as tissue scaffolds, filters, electrolyte fuel cells, biosensors,
battery electrodes, and separators. Nevertheless, it is a challenge
to print pre-designed 2D/3D nanofibrous structures using electrospinning
due to its inherent jet instability. Here, we report on a novel far-field
jet writing technique for precisely controlling the polymer jet in
nanofiber deposition, which was achieved through a combination of
reducing the nozzle voltage, adjusting the electric field, and applying
a set of passively focusing electrostatic lenses. By optimizing the
applied voltage, the circular aperture of lenses, and the distance
between the adjacent lenses, the best precision achieved using this
technique was approximately 200 μm, similar to that of a conventional
polymer-based 3D printer. This development makes it possible for printing
2D/3D nanofibrous structures by far-field jet writing for different
applications with enhanced performance.