Area-selective deposition (ASD) of
low-k materials
is desired in back-end-of-line processes for fabricating nanopatterns
such as fully self-aligned vias. However, the high temperature and/or
aggressive coreactants used in conventional low-k material deposition have limited the application of the organic
inhibitors used in ASD. Here, we report a strategy to selectively
deposit low-k methylene-bridged silicon oxycarbide
(SiOC) thin films on metal/dielectric patterns by combining growth
using molecular layer deposition (MLD) and inhibition using self-assembled
monolayers (SAMs). By using bis (trichlorosilyl)-methane and water
as a precursor and coreactant, respectively, SiOC thin films with
a dielectric constant of 3.6–3.8 are deposited at 40 °C
and at a growth rate of 1.5 Å/cycle. We demonstrate area-selective
MLD of this SiOC material for up to 30 cycles (equiv. 4.5 nm) on SiO2
vs Cu using a dodecanethiol SAM to block
growth on Cu, and up to 70 cycles (equiv. 10 nm) on SiO2
vs Al using an octadecylphosphonic acid SAM to
block growth on native oxide-covered Al. Positive and negative pattern
transfer of SiOC films on a Cu/Al2O3 pattern
is exhibited as a proof of concept. Moreover, because the Cu substrates
are contaminated by HCl which is generated as a byproduct in the MLD
process, we develop a mild post-treatment method using ethanol to
remove chlorine residues.