Thin films are prepared by plasma polymerization using
inductively coupled continuous-wave (CW) and variable duty cycle pulsed rf plasmas. The effects of
hydrogen addition (0−97.5%) on thin films deposited from CW saturated fluorocarbon
(CF4 and C2F6) plasmas
are
examined. Variable duty cycle, pulsed C2F6
rf plasmas are employed for comparison to the
CW results. Film properties are determined using Fourier transform
infrared spectroscopy
(FTIR), X-ray photoelectron spectroscopy (XPS), and scanning electron
microscopy (SEM).
Deposition rates and contact angles are also measured for all
films. Analysis using these
techniques indicates a strong dependence of the bulk and surface
structure on the hydrogen
content of the feed in the CW systems. Significantly different
film chemistry and deposition
rates are observed in the pulsed systems. For the pulsed systems,
film composition is
dependent on duty cycle and relative pulse on and off times. Using
an optimum duty cycle
of 3% results in a less cross-linked fluorocarbon polymer, with
primarily CF2 species in the
bulk film and CF3 surface termination.