Cell culture processes that produce therapeutic antibodies with high productivity (titer) and low aggregate content reduce the risk of adverse effects and expense to patients. To elucidate the mechanism of aggregate formation, we compared trastuzumab samples produced from two contrasting cell lines: cell line A, which exhibits high titer and low aggregate content, and cell line B, which exhibits low titer and high aggregate content. Cell line B produced significantly fewer (approximately 1/3) antibodies compared with cell line A and contained higher (approximately 3-fold) percentages of aggregates. The aggregates of antibodies found in the protein A-purified samples of cell line B were associated mostly with noncovalent interactions. Cell line B exhibited a low content of monomers/dimers of light chains in the medium and within cells. Because light chains are essential for the correct folding of heavy chains and secretion of mature antibodies, the characteristics of cell line B may be attributed to low levels of light chain production. In addition, protein A-purified antibodies from cell line B (but not those from cell line A) contained fragments that are expected to expose the hydrophobic C H 3 domain, which may serve as nuclei for aggregation.Key words antibody aggregate; light chain production; cell line; antibody fragment; covalent aggregate; noncovalent aggregate Therapeutic monoclonal antibodies (mAbs) have been widely used because of their high antigenic specificity, long serum half-life, and low incidence of undesirable side effects. The global market for therapeutic mAbs is growing annually.
1)Because large doses of therapeutic mAbs are usually required to achieve clinical success, mAb production processes with high productivity (titer) are required to reduce the expense to patients. The quality of therapeutic mAbs expressed is also critical because mAbs produced from Chinese hamster ovary (CHO) cells are heterogeneous, owing to aggregation 2,3) and various post-translational modifications. 4,5) This aggregation and modification of antibodies may lead to a reduction in biological activity and/or an increase in undesirable side effects under certain circumstances. The content of aggregated species is one of the most critical sources of heterogeneity because protein aggregates may induce immunogenic responses and result in adverse events following administration.
6,7)Therefore, the aggregate content of mAbs must be precisely controlled. Because protein aggregates are heterogeneous, they are classified on the basis of characteristics such as size, solubility, covalence, reversibility, structure (native/denatured), and formation mechanisms.2,8-11) Aggregate formation varies depending on cell line characteristics, physical properties of mAbs, medium compositions, and culture conditions. 2,[12][13][14] Because a serious concern has recently been raised that visible and subvisible particles, in addition to soluble aggregates, may potentially induce immunogenicity [15][16][17] elucidating the mechanism of aggre...