Planar Fuel Cell DesignMiniaturised fuel cells offer beneficial opportunities as a supplement or substitute to batteries. The recent development of miniaturised fuel cells is driven by the increasing power and energy need of electronic devices [1,2]. Among the well-known appliances that can be powered with PEM fuel cells, are consumer electronics, sensors and medical devices.For the successful integration of fuel cells into portable electronic products the dimensions of the fuel cell must be in accordance with the existing geometry of the device. For many applications an integrated power source has to meet the criteria of a flat geometry. Thus, fuel cells with a planar design are advantageous compared to the conventional stack design.In order to achieve higher voltages, a number of fuel cells have to be connected in series. In the conventional design the fuel cells are stacked one upon another thereby establishing the serial connection.In a planar fuel cell, several single cells are arranged in one plane. For serial connection, an electrical interconnection has to be established between the anode of one cell with the next cells cathode on the opposite side. Several designs exist to realise serial connections in a plane. In the concept of the banded fuel cell membrane the interconnection is established by crossing the membrane between adjacent cells with a flat conductor in order to connect the electrode of the next opposing cell [3,4]. A major drawback of the concept is that a gastight seal, in the area where the flat conductor crosses the membrane, is quite challenging to realise.In other designs these drawbacks are avoided by establishing the interconnection in the outer area of the membrane. An example of this design is the serial connected fuel cell in PCB technology [5]. In this design, interconnections are established in areas where the conducting layers of the opposing plates overlap. As can be seen in Figure 1, the current collectors for each cell are elongated to the edges and extended in the direction of the adjacent cell in the area outside the MEA. The same geometry for the current layers is chosen for the opposing plate. Thus, an overlap of the conducting layers of the anode and cathode current collectors of adjacent cells is realised. Interconnection of the opposing conducting layers is realised by electroplating the through holes, soldering or rivets. A major advantage of this design is that the MEA does not need to be crossed with a lateral conducting element.
±[ * ] Corresponding author, astz@ise.fhg.de
AbstractIn a flat design, several serial connected single cells are arranged side by side in a plane. Sealing problems can be reduced by using one single MEA for all cells. This MEA must consist of segments of catalyst coated area. In order to avoid short circuits between serial interconnected cells their catalyst segments have to be electrically insulated. The distance between the segments has to be minimised in order to make the most efficient use of the MEA area. By the use of conventional coat...