High performance polyimide aerogels (PIA) are highly
desirable
as a part of thermal protection systems for aircraft. However, the
large drying shrinkage and insufficient thermal insulation of PIA
limit their practical applications in the aerospace field. Herein,
the strategy of two-step prepolymerization and polycondensation route
was proposed to fabricate PIA with ultralow drying shrinkage, outstanding
thermal insulation, hydrophobicity, machinability, compressive strength
in cryogenic/high-temperature atmospheres, flame resistance, and fantastic
dimensional stability. In more detail, the drying shrinkage rate of
PIA series can be lowered to 1.84%, mainly owing to the strengthened
skeletons by chemical bond formation and physical entanglement of
molecular chains. Excellent thermal insulation is reflected upon keeping
an ink drop state as long as 265 s despite placing it on a cold surface
with a temperature of −196 °C. PIA-O2B2 are imparted with hydrophobic properties (with water contact
angle of 135°) depending on the hydrogen-bonding interaction
between polyimide networking chains and 1H,1H,2H,2H-perfluorodecyltriethoxysilane
that was introduced. In addition, the exceptional flame retardant
is endowed completely, which is attributed to the evidence of the
presence of aromatic ring structures in constructing the aerogel.
The high-temperature shrinkage rate of PIA series is as low as 4.81%
due to the relative small free volume of the molecular chains. Our
study would provide a method for designing ultralow drying shrinkage
and superb thermal insulation in cryogenic conditions for PIA in aerospace
uses.