Like most bone deficits, mandibular segmental defects may result from surgical reconstruction due to congenital deformity, tumor resection, other pathologies, senescence, trauma, or infection. The goals of mandibular reconstruction are to restore the mandible's function and normal appearance. Clinical methods to restore the mandible typically rely on bone replacement using some combination of bone tissue transfer and metal implants. This paper reviews the safety, design, and efficacy of metal implants in general and specifically for the repair of mandibular segmental defects. These problems include implant incorporation, implant failure mechanisms (e.g., stress concentration, stress shielding), corrosion and toxicity, infection, and muscle re-attachment. Finally, this paper presents the use of porous nickel-titanium (NiTi) implants for the repair of skeletal defects through the example of mandibular segmental defects. Resorbable magnesium, and porous and non-porous NiTi, immobilization hardware are also discussed. These materials provide new options which may better match the material properties, and if they can be 3D printed, better match the shape of surrounding host tissue. These advances might reduce engrafted bone and metal implant failure and restore musculoskeletal function for the long term. Patient-specific hardware and grafting strategies might prove to be useful tools in determining both the patient's appearance and functional outcome following reconstructive musculoskeletal surgery.