Metallurgical investigation of wire breakage of tyre bead grade

Palit, Piyas; Das, Souvik; Mathur, Jitendra

doi:10.1016/j.csefa.2015.09.003

Cited by 9 publications

(5 citation statements)

References 3 publications

(3 reference statements)

Supporting

Mentioning

Contrasting

Order By: Relevance

“…The correctness of these characteristics determination causes the stability of the metal products production and its subsequent operation. The proposed methods and techniques are aimed to improve accuracy, objectivity and reduce energy and human resources [1][2][3][4][5][6][7][8][9][10][11].…”

Section: Introductionmentioning

confidence: 99%

Improvement of the Method for the High-Carbon Wire Rod Pearlite Grain Grade Identification

Shubin

Shubina

2020

SSP

View full text Add to dashboard Cite

The main characteristics of metal long products quality include mechanical properties, depending on the microstructure state. The key indicator for evaluation the micro-structure of high carbon steel can be considered the 1st grain grade lamellar pearlite Bfp. For the currently used pearlite dispersion method, according to GOST 8233-56, it is characterized by the subjectivity of the view fields choice for the microstructure evaluation, that reduces the quality of the obtained results. The study purpose was to improve the method of high-carbon steel wire rod microstructure estimation, to reduce the error magnitude in determining the 1st grain grade lamellar pearlite. The experiments were carried out on samples of high-carbon steel wire rod with a carbon content of 0,58 – 0,77 %. The pearlite dispersion was evaluated in 27 view fields, located on mutually perpendicular diagonals of the sample cross section. The study results showed the possibility of reducing the error in determining the estimated value of the high-carbon steel wire rod microstructure pearlite dispersion. Microstructure evaluation in the five view fields should be carried out, taking into account the weight coefficients, determined by the ratio of the zones length, occupied by pearlite with a certain percentage of the 1st grade grain pearlite to the wire rod radius. The proposed method of the microstructure evaluation increases assessment accuracy, without complication of its implementation process.

show abstract

Section: Introductionmentioning

confidence: 99%

Improvement of the Method for the High-Carbon Wire Rod Pearlite Grain Grade Identification

Shubin

Shubina

2020

SSP

View full text Add to dashboard Cite

show abstract

“…The choice of technology for processing high-carbon rod and subsequent operating conditions for finished products is determined by the level of specified mechanical properties and technological (operational) parameters. The accuracy and objectivity of their definition depends on the chosen tools and techniques [1][2][3][4][5][6][7][8][9][10]. The highest accuracy and objectivity of their determination is achieved when the influence of the human factor is minimised.…”

Section: Introductionmentioning

confidence: 99%

Methodology of High-Carbon Wire Rod Perlite Grain Grade Identification

Shubin

Shubina

2018

SSP

View full text Add to dashboard Cite

The quality of the high-carbon rod is determined by mechanical properties, which depend on microstructure characteristics, in particular the perlite grain grade. The existing technique for determining the perlite dispersion has the main drawback - the subjectivity of choosing the five worst view fields for evaluation, which reduces the accuracy of the determination results. The article presents the results of a study aimed at increasing the objectivity and accuracy of the evaluation of high-carbon wire rod perlite grain grade. An improved technique for determining the high-carbon wire rod perlite grain grade – Pgg with five view fields is proposed. The cross-section of the rod sample is considered as an inhomogeneous area from the perlite dispersion point of view, which is divided into three annular zones with different levels of perlite dispersion. Selection of five view fields is carried out as follows: one from the center of the central zone, two fields in the second - an intermediate zone and two fields in the outer zone. Statistical analysis of the experimental data showed that all view fields should be located on the same diagonal. The location of the view fields is fixed and is unchangeable for all samples under study. The technique described in the article is an effective tool for analyzing the structure of high-carbon steel wire rod.

show abstract

“…The diameter of the bead on tire to small the tire will difficult during set it onto the rim , and if the diameter of bead inner circle to big then the tire very loos during fitment set it onto the rim. Bead wire on tire should ensure the coupling between tire and rim and transmit power (Palit et al 2015) (5). The bead wire of functional tire can work at pressures of 30-35 psi (Palit et al 2015) (5).…”

Section: Introductionmentioning

confidence: 99%

“…Bead wire on tire should ensure the coupling between tire and rim and transmit power (Palit et al 2015) (5). The bead wire of functional tire can work at pressures of 30-35 psi (Palit et al 2015) (5). Bead wires help to transfer the load of vehicle to the tire through the rim.…”

Section: Introductionmentioning

confidence: 99%

A Case Study to Know the Acceptance Measurement System and Process Capability Using Statistical Process Control in Manufacturing Industry

Ruswanto

Hernadewita

2015

EIJBMS

View full text Add to dashboard Cite

Validation new equipment before be used continously in production process is very necessary. With the validation we can know the process capability performance of new machine that already installed. This process align with IATF 16949 clausa 8.1.1 requirement. Bead Grommet machine is one of new machine that has been installed in the truck and bus tire manufacturing company which is need to be validated to know whether machine stable and capable for continous production. Special characteristic for the output bead grommet process that need to be controlled as necessary is the Bead Inner Circumference (BIC). Bead inner circumference of tire is critical to quality when the tire set into the rim. Bead inner circumference out from the standard can generate into death or injured. Validation for the new Bead Grommet machine to know the Process capability use Statistical Process Control methodology. In term to know the quality measurement before do the Statistical Process Capability study the measurement tools need be assured with calibrated it and already verified with the Measurement System Analysis study. Data collection that be achieved from the study is proceed as the reference for conclusion. The results of the analysis imply that measurement tool is can be used for captured the product variation that be happened during production process. Based on data which collected and analyze the process with the new machine installed show that capability process machine Bead Grommet capable. This conclusion reflected from Cp and Cpk value.

show abstract

Metallurgical investigation of wire breakage of tyre bead grade

Cited by 9 publications

References 3 publications

Improvement of the Method for the High-Carbon Wire Rod Pearlite Grain Grade Identification

Improvement of the Method for the High-Carbon Wire Rod Pearlite Grain Grade Identification

Methodology of High-Carbon Wire Rod Perlite Grain Grade Identification

A Case Study to Know the Acceptance Measurement System and Process Capability Using Statistical Process Control in Manufacturing Industry

Contact Info

Product

Resources

About