Pneumatic mechanism widely used in industrial, automotive, aerospace, and etc. The principle of pneumatic like piston is move up and down due to the air pressure inside the piston. Mechanism of piston can be applied to the power plant that utilizes the ocean waves where as use of piston mechanism is very helpful in solving the problem of fossil fuel scarcity as a source of energy in power plants. In this study we will focus on the pneumatic system which utilizing ocean wave that moves longitudinally to encourage buoy that located on the piston shaft to up and down and then the pressing of air out of piston. Output of the piston will be forwarded to the generator (rotor and stator) to produce a voltage. In this paper is focused on the manufacture of pneumatic systems and processes to produce the rotation and voltage. Material of piston tube component made of aluminum and rubber, buoys made of plastic and generator such as of metal and copper coils. Output of the piston will be forwarded to the generator (rotor and stator) to produce a voltage. In this paper is focused on the manufacture of pneumatic systems and processes to obtained the rotation and voltage with aluminum for piston tube material, buoys made of plastic and magnet rotor and copper coils of stator include on the generator and get the results of ocean wave power plant using piston mechanism is 1400 rpm with a voltage of 36 volt.
Programmable Logic Controller (PLC) is widely used to control systems on the manufacturing industry, automotive industry and etc. PLC is used to regulate the production process and machine systems to work simultaneously and continue. PLC has system to regulate the movement of machine components, displacement system of product, system settings motion or displacement of other components. PLC is a control system with some advantages such as simple in design, easy to use and circuit modification, low cost, easy maintenance, high reliability and safe. In this paper, we will focus on the PLC that used in the control of equipment movement on the rotary dryer system for waste liquid processing. PLC will be control the movement of the motor for drum of dryer, heating system, water circulation in the wet scrubber system, vacuum cleaner and smoke systems. All these systems are connected by PLC and working by arranged the setting time of system. The first process, PLC will activate the motion system of motor to drive the dryer drum rotating to left or right side. Then the burner is active for heating the drum of dryer. Effect in this process made smoke and dust happen in the rotary dryer system. The pump automatically will be activating to spray water on a wet scrubber system to catch the dust and smoke. Dust and smoke will be inhaled by the blower and flow back into the rotary dryer machine. Therefore there is no smoke and dust flowing into the environment. The results show that the PLC can be control the motion system and processes machine rotary dryer to drying the waste liquid in short time. Such as 20 minutes to 5 liters of liquid waste volume and 30 minutes to 15 liters and made the waste liquid be friendly environment.
The generator is a machine component that converts mechanical energy into electrical energy. Generators can be found in power generation systems. In this paper, generators are used on the sea wave power plants [1-4]. This generator works by utilizing the effects of ocean waves that rise and fall so as to push the piston to move in the same direction with ocean waves. The performance of the generator is influenced by the magnitude of the force of the piston, rotors and stator. Stable, rigid and smooth piston movements also can increase generator output performance. The design and material of the generator holder is very influential on the generator stiffness. Generator stiffness includes deformation and stress that occur and can be obtained using the finite element method (FEM) [5-13]. In this paper focus on simulating the generator holder shape horizontal direction and the amount of deformation and stresses by varying frame holder generator shape and inclination (750, 800, 900). In previous studies, the translational motion generator frame holder design is less rigid (stable). From the simulation results, the maximum voltage value (σmax) of von mises is 6,427 MPa, the deflection value is 61.29 mm with 900 generator stand design positions.
Component rotary dryer machine has been made by forming and casting process such as drum dryer. Forming process of drum dryer by rolling, welding and finishing. Using the casting process for product of drum dryer is important to know design shape, material and dimension. Before manufacturing process of drum dryer, design drum dryer can be made by using finite element method (FEM) analyse. FEM can solve the problem of design drum easily and cheaper. In this paper focus on the design of drum dryer by using FEM analyse. The value of maximum stress is obtained by variant shape, thickness and material. Steel and stainless steel is applied for material drum. The result shows that maximum stress of drum dryer is 244 MPa for 5 mm thickness and steel material and 267 MPa for 10 mm of thickness. For stainless steel, maximum stress at drum dryer is 167 MPa for thickness 5 mm and 182 MPa for thickness 10 mm. Material drum dryer for rotary dryer machine to liquid waste processing is suitable made by stainless steel.
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