2007
DOI: 10.1109/jmems.2007.893520
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Microrelays With Bidirectional Electrothermal Electromagnetic Actuators and Liquid Metal Wetted Contacts

Abstract: Microrelays with liquid metal wetted contacts have been demonstrated using bidirectional electrothermal electromagnetic actuators. These relays were fabricated with the MetalMUMPs foundry process, which has a 20-µm-thick nickel structural layer. The operating voltage is under 0.5 V. The measured breakdown voltage and OFF-state resistance are greater than 200 V and 100 MΩ, respectively, and the gold-to-gold contact resistance is around 0.3 Ω. When the contacts are wetted with liquid gallium alloy (melting point… Show more

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Cited by 47 publications
(29 citation statements)
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“…In microelectromechanical systems (MEMS), Galinstan has already been used [6], [7] or is in line to replace mercury [8], [9]. It has, however, failed to produce many successful results in MEMS as initially anticipated, and mercury is still the common choice of liquid metal in research at room temperature.…”
mentioning
confidence: 99%
“…In microelectromechanical systems (MEMS), Galinstan has already been used [6], [7] or is in line to replace mercury [8], [9]. It has, however, failed to produce many successful results in MEMS as initially anticipated, and mercury is still the common choice of liquid metal in research at room temperature.…”
mentioning
confidence: 99%
“…Liquid-metal wetted contacts have been used to create switches with less contact resistance and eliminate switch bouncing [58,59]. Essentially the cantilever or beam-switching element is coated with liquid metal to replace the typical solid-solid contact with a liquid-solid contact.…”
Section: Future Work: Electrical Actuation Of Liquid Metalmentioning
confidence: 99%
“…An issue with depositing gallium is its high boiling points and low vapor pressure. Nonetheless, it is possible at temperatures greater than 750 • C in a vacuum of at least 7.6 × 10 − 6 torr [68] and has been demonstrated for the fabrication of a liquid-metal microswitch [59]. Furthermore, deposition control of the size and density of gallium droplets has also been demonstrated [69].…”
Section: Commercialization Issuesmentioning
confidence: 99%
“…The thick nickel MetalMUMPs process, chosen here, is very suitable for complicated in-plane moving structures (Cao et al 2007;Almeida et al 2007). In Sect.…”
mentioning
confidence: 99%