An Al2014–alumina (Al2O3) composite’s
characteristics are significantly influenced by the reinforcement
particle size variation. Therefore, this study examines the microstructure,
mechanical, fractography, and wear performance of an Al2014–Al2O3p composite made using a unique two-stage stir
casting method and various alumina weight fractions (9, 12, and 15
wt %). Three categories of alumina particle size are used, i.e., fine
particle size (FPS, 8 μm), intermediate particle size (IPS,
53 μm), and coarse particle size (CPS, 88 μm). The shapes
of the composites were characterized using scanning electron microscopy.
According to scanning electron microscopic analyses of the microstructure,
the FPS dispersion was more uniform than IPS and CPS, whereas CPS
causes agglomeration. Additionally, the studies show that the FPS
composite outperformed CPS and IPS composites in terms of mechanical
characteristics and wear performance. The fractography study shows
conical and equiaxed dimple failure in the Al2014 matrix and the circular
cavities.