This
work integrates the advantages of microfluidic devices, nanoparticle
synthesis, and on-chip sensing of biomolecules. The concept of microreactors
brings new opportunities in chemical synthesis, especially for metallic
nanoparticles favorable in surface-enhanced Raman spectroscopy (SERS)
for high-resolution and low-limit detection of biomolecules. However,
still missing is our understanding of reactions at the microscale
and how microsystems can be exploited in biosensing applications via
precise control of nanomaterial synthesis. We investigate how microfluidic
geometry affects nanoparticle patterning for high-resolution SERS-based
sensing and propose a spiral-shaped microchannel that can achieve
enhanced mixing, rapid reaction at room temperature, and uniform in situ patterning. The roles of channel geometry as the
key parameter on patterning have been studied systematically to provide
insight into the rational design of continuous microfluidic systems
for SERS applications. We also demonstrate potential applications
of this integrated system in label-free on-chip detection of 1 pM
rhodamine B (enhancement factor, ∼4.3 × 1011) and a 1 nM 41-base single-stranded deoxyribonucleic acid (DNA)
sequence (enhancement factor, ∼1.5 × 108).
Our ready-to-use multifunctional system provides an alternative strategy
for the facile fabrication of SERS-active substrates and promotes
system integration, miniaturization, and on-site biological applications.