Milling wear of carbide tool for processing nickel-based alloy in cryogenic based on the entropy change

Wang, Fengbiao; Liu, Jingkai; Shu, Qilin

doi:10.1007/s00170-016-9505-4

Cited by 11 publications

(4 citation statements)

References 5 publications

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“…6. In addition, steady wear was easily achieved in milling, in which a self-organization dissipative structure was likely formed [71]. In comparison, MQL is more effective than cryogenic machining in reducing cutting tool wear, and the increment of feed rate increases the force, surface roughness, and tool wear using MQL on computerized numerical control (CNC) turning of 617 alloys [58,72].…”

Section: Coolant and Machining Conditionmentioning

confidence: 99%

A review on cutting tool technology in machining of Ni-based superalloys

Fan

Wang

et al. 2020

Int J Adv Manuf Technol

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In this paper, a state-of-the-art review on cutting tool technology in machining of Ni-based superalloys is presented to better understand the current status and to identify future directions of research and development of cutting tool technologies. First, past review articles related to the machining of Ni-based superalloys are summarized. Then machinability of superalloys is introduced, together with the reported methods used in cutting tool design. The current researches on cutting tools in the machining of superalloys are presented in different categories in terms of tool materials, i.e., carbide, ceramics, and Polycrystalline cubic boron nitride (PCBN). Moreover, a set of research issues are identified and highlighted to improve the machining of superalloys. Finally, discussions on the future development are presented, in the areas of new materials/geometries, functional surfaces on the cutting tool, and data-driven comprehensive optimization.

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Section: Coolant and Machining Conditionmentioning

confidence: 99%

A review on cutting tool technology in machining of Ni-based superalloys

Fan

Wang

et al. 2020

Int J Adv Manuf Technol

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“…These alloys are employed in the power plant, aerospace, defence, maritime, and nuclear sectors [1][2][3]. Nimonic C-263 is more commonly used in the aerospace, defense, and nuclear industries because of its admirable mechanical properties at excellent temperature strength, which include high hardness, tensile strength, thermal fatigue resistance to corrosion, thermal stability, and oxidation [4,5]. They can function effectively even in high-stress environments of long-term and high temperatures.…”

Section: Introductionmentioning

confidence: 99%

Experimental Analysis on Machining Properties in Turning of Nimonic C-263

Roslim¹,

Jamli²,

Ismail³

et al. 2022

IJETT

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Due to their exceptional mechanical qualities, nickel-based superalloys are among the ultimate popular materials utilised in the production of aircraft components. Within the family of superalloys, Nimonic C-263 is becoming a challenging material that can be used for manufacturing mechanical components, making it difficult to achieve the appropriate surface roughness as an effect of the alloy's high potential of work hardening, low conductivity of heat, and hot hardness. It is indirect contrast to the fabrication of aeroplane components, which calls for extremely precise machining components to eliminate wastage and scrapping. The current research objective is to ascertain how the tool life is affected by machining parameters during the turning process. Using Titanium Aluminium Nitride, carbide inserts coated with TiAlN to machine Nimonic C-263 alloy in a zero-lubrication cutting condition. Researchers have also evaluated the feed rate, cutting speed, and depth effects on the insert life. The interactions between the output variable and machining parameters investigate using the Box-Behnken technique in Response Surface Methodology (RSM). The agreement between the generated prediction model output and the corresponding variable was accessed using the Analysis of Variance (ANOVA). The findings indicate excellent suitability between the observed and predicted tool life values of 6.9% percentage error against the generated mathematical models.

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“…Although the new tools 1 and key knowledge of the process physics 2 in the precision machining have been highly developed, the rough machining process of GH536 can still easily result in hardening layers and significant tool wear or even burns. 3–5 On the contrary, deep cryogenic treatment (DCT) can be considered as a special heat treatment method during which the specimen is cooled down or heat up at low temperature. 1,2 DCT can result in the desired variance of material microstructures, and the typical variance can be the phase transformation between martensite and austenite, and the homogenization of carbide component distributions, 3–5 highly improving the mechanical properties of specimens in terms of wear resistance, hardness, and fatigue life.…”

Section: Introductionmentioning

confidence: 99%

“…3–5 On the contrary, deep cryogenic treatment (DCT) can be considered as a special heat treatment method during which the specimen is cooled down or heat up at low temperature. 1,2 DCT can result in the desired variance of material microstructures, and the typical variance can be the phase transformation between martensite and austenite, and the homogenization of carbide component distributions, 3–5 highly improving the mechanical properties of specimens in terms of wear resistance, hardness, and fatigue life. 6,7 Therefore, substantial efforts have been paid so far relating with the DCT, and many improved performances have been evidenced in the literature in terms of (1) tool hardness, (2) wear resistance, and (3) residual stress uniformity.…”

Section: Introductionmentioning

confidence: 99%

Effects of deep cryogenic treatment on WC-Co cutter performances in milling of superalloy GH536

Liu

Gao

Zhou

2014

Advances in Mechanical Engineering

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GH536 has been widely employed as one kind of high-performance materials; however, the poor machinability of GH536 especially substantial tool wear can still be considered as a problem. On the contrary, deep cryogenic treatment can be considered as an effective heat treatment to improve the milling cutter performances. Considering few studies that investigated the deep cryogenic treatment of the WC-Co cutters, this article experimentally investigated the effects of deep cryogenic treatment on WC-Co cutter performances in milling of superalloy GH536. The detailed discussion in terms of the microhardness before milling, the cutting forces during milling, and the tool wear and the machined surface quality after milling operation were performed based on the in-depth analysis of the experimental result comparison between the deep cryogenic treatment and the conventional tools. Some key findings were given in the end to conclude this work.

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Milling wear of carbide tool for processing nickel-based alloy in cryogenic based on the entropy change

Cited by 11 publications

References 5 publications

A review on cutting tool technology in machining of Ni-based superalloys

A review on cutting tool technology in machining of Ni-based superalloys

Experimental Analysis on Machining Properties in Turning of Nimonic C-263

Effects of deep cryogenic treatment on WC-Co cutter performances in milling of superalloy GH536

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