Polyamide 66 (PA66) and polyamide 6 (PA6) share many
comparable
properties due to their similar chemical structures. However, their
crystallization kinetics and morphological differences are not as
well understood as other properties. This work establishes the crystallization
kinetics and morphology of additive-free PA66 and PA6 at high undercooling
conditions using a modified fast scanning calorimetry technique. Two
polyamides show similar kinetics profile and morphology, but the transitions
associated with polymorphs occur at different temperatures. Regarding
kinetics, PA66 always crystallizes faster than PA6 regardless of the
polymorphs formed, supported by the temperature-dependent Avrami kinetics
coefficients k. Both PA66 and PA6 show a bimodal
kinetics profile with a local crystallization rate minimum at 135
and 110 °C, respectively. Apart from the crystallization rate,
a sudden broadening of the exothermic crystallization peak is found
near the rate minimum. The broadening is described by a drastic change
of the Avrami index n from 3 to 2. The morphology
at the micro- and nanoscales of polyamides was followed by a polarized
optical microscope (POM) and atomic force microscopy (AFM). The POM
reveals that both polyamides turn translucent from transparent near
the rate minimum. The temperature-dependent AFM micrographs show multistep
transitions from amorphous-like morphology, cauliflower-like crystal,
crystal aggregates, and lamellar structure after T
c changes from near T
g to
above the kinetics break temperature. Although two polyamides have
similar molecular weight and the same content of amide groups, the
morphological transition in PA66 is found to always be 20 °C
higher than in PA6, suggesting a difference in their thermodynamic
drive to nucleate. The conclusions drawn from the Avrami analysis
in the final part of this study provide a universal explanation of
the drastic peak broadening observed in many previously studied thermoplastics.