Modeling method of irregular cross section annular axis braided preform based on finite element simulation

Abstract

The irregular cross section annular axis braided preform is modeled by using finite element simulation instead of geometric modeling. The braiding process is simulated by using a finite element software to obtain the yarn path. And the braided preform is modeled by using nine virtual fibers to form irregular cross section shape of yarn. Meanwhile, a modified vertical braiding machine is used to braid the actual preform, to compare with results from the simulation model. The results show that the simulation model is consistent with the actual braided preform, braiding angle is about 36°, and yarn spacing is about 6 mm. The finite element method can predict the yarn path more accurately without the need of complex analysis and derivation, especially when the irregular mandrel is used for braiding. In addition, the cross-section shape of yarn composed of virtual fibers can be used to achieve a more realistic simulation result. FEM is an efficient simulation method, and can also provide an effective basis in studies of the actual cross-sectional shape of yarn and the properties of its composite reinforcements.

Metamodel-Based Uncertainty Quantification for the Mechanical Behavior of Braided Composites

“…A meshless method simulating the relative movement of multilayer horn gears in order to predict the yarn paths is presented in (Kim, 2017). FE simulations of the complete braiding process are also found in the literature for example, in (Hans et al, 2015;Swery et al, 2017) where also structural modeling is integrated, and in (Wang et al, 2021) for preforms with irregular shapes. However, the computational cost of such simulations remains quite high.…”